Description

GILL MODEL 500 POWER TUBING TONG
Model 500 Final Drive Assembly
PART NUMBER	DESCRIPTION	# REQUIRED

A500	Transmission Case	1

B500	Roller Bearing, Final Drive	2
B506	Bearing Race (Bottom)	1
B507	Bearing Race (Top)	1
B508	Bearing Cap (Bottom)	1

D500-A	Drag Ring Assembly	1
D505	Skt. Set Screw (1” x 1”)	5
D506-1	Drag Ring Spring	5
D507	Drag Ring Plug	5
D509	Drag Ring Sleeve	1

G500-A	Final Drive Gear	1

L517	Leveling Pin	2

500	Oil Seal	2
503	Oil Seal Protector	1
504	Oil Seal Ware Band	2

R509-1P	Guide Ring (5-1/2″ Bore)	1
R501-15	Cover Ring (5-1/2″ Bore)	1
R502	Base Ring	2

RC500	Roller Chain (TPL-60-88P)	1

W501-3	LockWasher 3/8″	42

X500-13	Capscrew (3/8-16 x 1-1/4″ Hex)	18
X500-14	Capscrew (3/8″ x 1-1/2″ Hex)	12
X500-18	Capscrew (3/8″ x 2-1/4″)	12
X503-16	Flt Hd Capscrew (5/8″ x 2″)	2

PART NUMBER	DESCRIPTION	REF. NO.

A501	Ring Gear Cover	93-18
A502	Transmission End Plate	58-17-3
A503-A	Side Plate Assy, 6-1/2” x 9-1/2”	58-295
A504	Side Plate for Chain	93-295-1
A508	Guard Cover	93-122

B501	Timken Bearing	50-32-1
B502	Bearing	93-32
B503	Timken Bearing	93-183
B504	Ball Bearing	58-25
B505	Timken Bearing	92-183
B509	Bearing Cap, Top	58-23-1
B509-3	Bearing Cap, Bottom	58-23
B510	Bearing Cap, Back	58-29-1
B511	Bearing Cap Motor Mount	93-37-2
B512	Spacer, Pinion	58-137-1
B512-1	Pinion Shim (Not Pictured)	58-83
B512-2	Bearing Spacer	50-45-1

C500	Clutch Assy	50-13-1
C501	Clutch Shifting Yoke	50-193
C502	Clutch Shifting Fork	50-28-3
C503	Clutch Shaft	58-14-2
C503-1	Clutch Shaft Nut, 1”	58-363-1
C503-2	Clutch Shaft Pinion Key (Not Pictured)
C518	Clutch Lever w/Shaft	58-27-10

E500	Oil Sight Gauge	56-81
E500-1	Pet Cock (1/8” Pipe)	11-299

F501-2	Ell, 1/4” Std. Blk Street	11-321
F502-5	Str. 1/4” OK x 1/4” Pipe	11-59
F505-6	Plug, 1/2” Skt. Pipe	11-601
F505-10	Plug, 1-1/4” XQ Hd Pipe	11-324

G503	Ring & Pinion Gear	50-20
G504	High Drive Gear	Oct-58
G505-A	High Clutch Gear Assy	1950/9/1
G506-A	Low Clutch Gear Assy	1950/12/2
G507-A	Oil Pump Gear	58-143-1)

K500-3	Hy Pro Key #18	11-1760


PART NUMBER	DESCRIPTION	REF. NO.

M500	Motor M25X (1-1/2)	77-90

0500-4	O-Ring 1/8” x 1” x 1-1/4”	11-349
P501-A	Oil Pump Assy	119-202
P510	Oil Pump Line (5/16”)	93-114
P511	Oil Pump Line (1/4”)	93-115

R503-1	Spirolox Ring	11-900
S500	Ring Gear & Hub Sprocket	93-19
S501	Drive Shaft	Nov-93

W500-5	Flat Washer, 3/4”	11-255
W501-5	Lock Washer, 1/2”	11-87
W501-11	Int. Lock Washer, 1”	N/A

X500-6	Capscrew (5/16” x 1/2” Hex)	11-662
X500-11	Capscrew (3/8” x 3/4” Hex)	11-604
X500-12	Capscrew (3/8” x 1” Hex)	11-603
X500-31	Capscrew (1/2” x 2-1/4” Hex)	11-1492
X501-13	Socket HD Screw (3/8” x 1”)	11-113
X503-7	Skt Set Screw (5/16” x 5/16”)	11-595
X503-13	Sq Hd Skt Set Screw (3/8” x 2”)	11-578

Y500-5	Hex Nut, 3/4”	11-76
Y500-22	Jam Nut (1” SAE)	11-1137

Z506-7	Safety Pin	11-920

SINGLE-ACTING JAWS—TUBING
ITEM	O.D. TUBULAR	DESCRIPTION
NO
1	1-5/16” – 1.9”	Drag Ring Assembly Consists of:
		Drag Ring
		Cover Plate
		Split Guide Bell
1A	1-5/16” – 1.9”	Jaw Assembly Consists of: Jaw
		Insert
		Insert Screw
2	1-7/8” – 3-1/2”	Drag Ring Assembly Consists of:
		Drag Ring
		Cover Plate
		Split Guide Bell
2A	1-7/8” – 3-1/2”	Jaw Assembly Consists of: Jaw
		Insert
		Insert Screw
2B	2-3/8” – 2-7/8”	Jaw Assembly Consists of: Jaw
		Insert
		Insert Screw
2C	2-7/8” – 3-1/2”	Jaw Assembly
		Consists of: Jaw
		Insert
		Insert Screw
3	3-1/2” – 5”	Drag Ring Assembly Consists of:
3	3-1/2” – 5”	Drag Ring
		Cover Plate
		Split Guide Bell
3A	3-1/2” – 4-1/2”	Jaw Assembly Consists of: Jaw
		Insert
		Insert Screw
3B	4” – 5”	Jaw Assembly Consists of: Jaw
		Insert
		Insert Screw
3C	5” – 6-1/16”	Jaw (solid)
ITEM	O.D. TUBULAR	DESCRIPTION
NO
1	4” – 5-1/2”	Drag Ring Assembly Consists of:
		Drag Ring
		Cover Plate
		Split Guide Bell
1A	4” – 4-1/2”	Jaw Assembly Consists of: Jaw
		Insert
		Insert Screw
1B	5” – 5-1/2”	Jaw Assembly Consists of: Jaw
		Insert
		Insert Screw
2	6-5/8” – 7”	Drag Ring Assembly Consists of:
2	6-5/8” – 7”	Drag Ring
		Cover Plate
		Split Guide Bell
2A	6-5/8”	Jaw (solid)
DOUBLE ACTING JAWS—TUBING
1	2-3/8” – 3-11/16”	Drag Ring Assembly Consists of:
		Drag Ring Cover Plate Split Guide Bell

1A	2-3/8” – 3-1/16”	Jaw Assembly
		Consists of:
		Jaw
		Insert
		Insert Screw
1B	2-7/8” – 3-1/2”	Insert
	3-1/2” Only	Insert
JAW LIST-BACKUP TOOL
O.D. TUBULAR	DESCRIPTION	PART NO.

1-5/16” – 2-1/16”	Jaw Assembly
	Consists of: Jaw	BU501
	Insert	N501
	Insert Screw	N506
2-3/8” – 3-3/4”	Jaw Assembly Consists of:
	Jaw	BU502
	Insert	N503
	Insert Screw	N506
3-1/16” – 4-1/2”	Jaw Assembly Consists of:
	Jaw	BU503
	Insert	N503
	Insert Screw	N506
4-1/2” – 5-9/16”	Jaw (solid)	BU504
5” – 6-1/16”	Jaw (solid)	BU505
D500-2- A	DRAG RING ASSEMBLY 1-5/16” – 3-1/2” O.D. (5-1/2” BORE)
PART NO.	DESCRIPTION	QTY.
D508	Jaw Pin—1”	5
D507	Drag Plug	5
D506-1	Drag Spring	5
D505	Set Screw	5
Z503-1	Grease Fitting	1
D502-1-A	DRAG RING ASSEMBLY 4” – 5-1/2” O.D. (7-1/4” BORE)
PART NO.	DESCRIPTION	QTY.
D508-1	Jaw Pin—3/4”	5
D507-1	Drag Plug	5
D506-1	Drag Spring	5
D505-1	Set Screw	5
Z503-1	Grease Fitting	1
D501-A	DRAG RING ASSEMBLY 3-1/2” – 6-1/16” O.D. (6-1/4” BORE)
PART NO.	DESCRIPTION	QTY.
D508	Jaw Pin—1”	5
D507-2	Drag Plug	5
D506-1	Drag Spring	5
D505-1	Set Screw	5
Z503-1	Grease Fitting	1
D503-A	DRAG RING ASSEMBLY 6-5/8” O.D. (7-7/8” BORE)
PART NO.	DESCRIPTION	QTY.
D104	Jaw Pin—1”	10
D507-1	Drag Plug	5
D506-1	Drag Spring	5
D505-1	Set Screw	5
Z503-1	Grease Fitting	1
PARTS LIST
PART NO. (Foster Ref. No.)	DESCRIPTION	REO’D.
C504 (819-1 )	Anchor Pin	1
C516 (819-5)	Split Ring	4
C508 (819-9 )	Pressure Plate	2
C509 (819-10 )	Inner Disc	12
C510 (819-11 )	Outer Disc	14
C511 (819-12 )	Thrust Plate	2
C507 (819-13 )	Adjustment Collar	2
C513 (819-14)	Spring Pin	6
C512 (819-16 )	Separating Spring	6
C514 (819-17 )	Dog	6
C515 (819-18 )	Dog Pivot	6
C505-A (819-20 )	Body	1
C506-A (819-21)	ShIpper Sleeve	1
C517 (11-1186)	No.CHyProKey	6

PART NO. (Foster Ref. No.)
DESCRIPTION
REO’D.
C504 (819-1 )
Anchor Pin
1
C516 (819-5)
Split Ring
4
C508 (819-9 )
Pressure Plate
2
C509 (819-10 )
Inner Disc
12
C510 (819-11 )
Outer Disc
14
C511 (819-12 )
Thrust Plate
2
C507 (819-13 )
Adjustment Collar
2
C513 (819-14)
Spring Pin
6
C512 (819-16 )
Separating Spring
6
C514 (819-17 )
Dog
6
C515 (819-18 )
Dog Pivot
6
C505-A (819-20 )
Body
1
C506-A (819-21)
ShIpper Sleeve
1
C517 (11-1186)
No.CHyProKey
6
L500A Hydraulic Lift Assembly
PART	DESCRIPTION	NUMBER
NUMBER		REQ.
L501	Lift Rod 1 1/2″ X 6 1/2′ (Foster Ref. No. 123-3-1)	… 1 __
L502-A	Too Cap Assembly (Foster Ref No. 123-1 -1)	1
L502-1	km a: 11 xproa ■;:. a p (Foster Ref, No. 123-23)	1
L503	Working Barrel (Foster Ref. No. 123-2-1)	1
L504	(Foster Ref. No. 126-7	1

L505	Surir.q Housinq ^{Ref Nl}– ¹³⁶–^s_1)	1
L506	^{(Foster Ref}. ^No. l^23-l^3-7)	. 1
L507	Bolt (Compression Sprinq) ^{(Foster Ref}. ^No. ^58-91-1)	2
L508	Compression Sprinq ^{(Foster Ref}. ^No. 58^-71)	1
L509	Sprinq Guide ^{(Foster Ref}. ^No. ^74-73 & ^58-72)	8

L510	^{(Foster Ref}. ^N°. ^123-4)	. .. 1
L510-1	Cup Retainer ^{(Foster Ref}. ^No. l^23-4-l⁾	1
r.sn *	(Foster Ref. No. 123-5-1)	2
L512	(Foster Ref. No. 123-9)	1
L513	(Foster Ref. No. 123-10)	1
L514	(Foster Ref. No. 11-1076 & 123-6)	1
“
L515	(Foster Ref. No. 11-148)	1
L520-A	. (Foster Ref No. 123-20)	1
F500-10	(Foster Ref. No. 11-1563)	1
F501-4	(Foster Ref. No. 11-317)	1
H502	(Foster Ref. No. 12-130)	1
0500-10 %	(Foster Ref. 11-361)	1
0500-16 *	(Foster Ref. 11-356)	1
0500-18 &	“0” Ring 3/16″ X 2 3/8″ X 2 3/4″ (FosterRef. 11-355)	1
0500-20 *	“O” 3/;c^r x X 3 3/3″ (Foster Ref, No. 11-353)	” ■ 1
0501-1 *	(Foster Ref. No. 11-1367)	2
0505 *	(Foster Ref. No. 123-26)	1
Q500-1	Coupling Half 1/2″ Female 1-Osier Ref. No. 11-946)	1
Q500-2	Coupling Half 1/2″ Male (Foster Ref. No. 11-947)	1
Q500-3	(Foster Ref. No. 11-849)	1
Q500-4	(Foster Ref. No. 11-850)	1
R504-1 %	(Foster Ref. No. 11-816)	1
V514	Check Valve (luMer Ref. No. 181-24-1)	1

X500-39	Cap Screw a/C” X 1 1/4″ Cox (Foster Ref. No. 11-1293)	4
Y500-6	1 11 1 / ” : :C (Foster Ref. No. 11-145)	4
Y500-8	!C1. 3/1″ PC (Foster Ref. No. 11-803)	6
Z502-8	Coiler Pin 1/4″ X l’¹ (Foster Ref. No. 11-1153)	1

166-16	MuCn.c h.rnlir:t: 1 !/l^,r r-C(Foster Ref. No. 11-18)	1
COMMERCIAL HYDRAULICS

PART NO. (Foster Ref. No)	DESCRIPTION	QTY.
PART NO. (Foster Ref. No)		REQ’D.
T500-A (10-606)	Steel Tubing	1
T501-A (10-607)	Steel Tubing	1
T502-A (10-608)	Steel Tubing	1
Y500-5 (11-76)	Hex Nut, 3/8” (not pictured)	3
W501-5 (11-87)	Lock Washer, 1/2” (not pictured)	5
F502-7 (11-90)	Str. Fitting, 3/8” Flare to 3/8” Pipe (not pictured)	1
F501-15 (11-165)	Ell, 1” x 90 Degree,s,H.P.	1
F503-10 (11-254)	Nipple, 1” Close H.P.	1
F507-5 (11-265)	Collar, 1” H.P.	1
F503-12 (11-333)	Nipple, 1” x 2-1/2” H.P.	1
F503-17 (11-337)	Nipple, 1” x 6” H.P.	1
F500-5 (11-427)	Ell, 1/4” Flare to 1/4” Pipe, 45-Degrees	1
Q500-18 (11-560)	Dust Cap, 1”	1
Q500-23 (11-566)	Dust Cap, 1-1/4”	1
F505-9 (11-606)	Pipe Plug, 1” Socket (not pictured)	2
X500-26 (11-641)	Capscrew 1/2” X 1” Hex (not pictured)	3
Q500-4 (11-850)	Dust Plug (not pictured)	1
Q500-1 (11-946)	Coupling Half, 1/2” (not pictured)	1
Q500-17 (11-953)	Coupling Half, 1”	1
Q500-21 (11-955)	Coupling Half, 1-1/4”	1
T500-12 (11-963)	Ell, 1” Pipes 1” Tube, 90-Degrees	4
T500-4 (11-966)	Straight Fitting	1
X500-20 (11-1286)	Capscrew, 3/8” x 4” Hex	3
Z501-2 (11-1401)	Yoke Pin, 3/8” x 1”	4
X500-32 (11-1363)	Capscrew, 1/2” x 2-1/4” Hex	2
F500-9 (11-1563)	Ell, 3/8” Flare to 3/8” Pipe, 45-Degrees (not pictured)	1
T506 (11-1572)	Tee, 3/4” x 3/4” x 1” Bax w/1/4” NPT	1
H502 (12-130)	Hose Assy	1
V500 (58-240-5)	Commercial Valve	1
T512 (76-166)	Tee	1
M500 (77-90)	Hydraulic Motor	1
V519-1 (93-117-6)	Linkage	4
A507 (93-125)	Counterbalance	1
A506 (93-126)	Valve Plate	1
V514 (181-24-1)	Check Valve Assy (not pictured)	1
V507-NSP	Cartridge Style Relief Valve	1
V508 (183-9)	Knob	1
V516 (867-22)	Handle	2
X500-13 (11-1043)	Capscrew, 3/8” x 1-1/4” Hex Hd	16
16. HYDRAULIC TORQUE GAUGE ASSEMBLY
PART NO.	DESCRIPTION	QTY
PART NO.	DESCRIPTION	REQ’D
F500-6	Ell 1/4″ Flare to 1/4” Pipe (Foster Ref. No. 11-162 )	1
F507-1	Collar 1/4″ Std. Blk. (Foster Ref. No. 11-323 )	2
F500-5	Ell 1/4″Flare to 1/4″ Pipe 45 ^Foster Ref. No. 11-427 )	1
X502-4	Flat Hd. Screw 6/32″ x 1″ (Foster Ref. No. 11-1580 )	3
Y500-1	Nut 6/32″ ( Foster Ref. No. 11-1581 )	3
H500	Hose 1/4″ x 10″ Stainless (Foster Ref. No. 12-249 )	1
I500-1	Pressure Gage 2-1/2″ – 2000 # (Foster Ref. No. 236-2 )	1
I501	Gage Mount (Foster Ref. No. 236-4 )	1
I502	Engraved Dial Face ( Foster Ref. No. 236-8 )	1
BU500-A Back-Up Tool
PART	DESCRIPTION	NUMBER
NUMBER	DESCRIPTION	REQ.
BU502	(Foster Ref. No. 147-7)	5
BU506-A	Backup Tool Pin Assembly (Foster Ref. No. 147-6)	5
BU507	Gear Ring w/Handles (Foster Ref. No. 147-1-1)	1
BU508	jv i ;.;^L ;: (Foster Ref. No. 147-2-10)	1
BU509	Plate Adaptor (Foster Ref. No. 147-19)	1
BU510	(Foster Ref. No. 147-20)	1

BU512-A	^{(Foster Ref}. ^N°. ^147-5^–8°)	1
BU5-13	■j. ^: ‘ (Foster Ref No. 121-1°)	1
BU516	Dowel Pin 1/2″ X 1 1/2″ (Foster Ref. No. 11-1335)	5
. BU5I7	(Foster Ref. No. 147-43)	2
BU519	Front Positioner (Foster Ref. No. 147-40)	1
BU520	^{(Foster Ref}. ^No. ^147-41)	1

N503	Insert 3/8” – 2 7/8” ^(Fos\|e^{r Rf} “so NlMS-h	5
N506	^{(Foster Ref}. ^No. 5°^-49-2)	10
W501-3	Washer 3/8” Lock H^siei- Ret. “so M-PM	10
W501-5	Washer 1/2″ Lock (Foster Ref. No. 11-87)	12
W501-6	(Foster Ref. No. 11-806)	2

X500-12	(Foster-R££JNo._J_L-&03.)	10
X500-41	(Foster Ref. No. 11-1575)	2
X501-22	(Foster Ref. No. 11-878)	2
X501-25	(Foster Ref No 11-188)	12

Y500-6	(Foster Ref. No. 11-145)	2
Z503-1	(Foster Ref No 11-131)	8
Z506-7	C / t: in 2 /k’ (Foster Ref No. 11-920)	2
18. AIR CONTROLS FOR BU500-A BACKUP TOOL
PART NO.	DESCRIPTION	QTY.
PART NO.	DESCRIPTION	REQ’D.
F502-4	(Foster Ref. No. 11-161)	1
F500-6	(Foster Ref. No. 11-162)	3
Q500-27	(Foster Ref. No. 11-296)	2
F500-5	(Foster Ref. No. 11-427)	2
F505-3	(Foster Ref. No. 11-574)
Z502-4	Cotter Pin, 1/2” x 1-1/2” (Foster Ref. No. 11-796)	2
Z500-2	Yoke, 5/8″ x 2″ NF Brass Plated Foster Ref. No. 11-1300)	1
H519-2	(Foster Ref. No. 12-11)	1
H519-1	(Foster Rerf. No. 12-91)	1
H504-4	Hose, 1/4″ x 24″ (Foster Ref. No. 12-126)	1
BU521-A	Air Cylinder (Foster Ref. No. 105)	1
V523	(Foster Ref. No. 195-6)	1

GILL MODEL 500

Description

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