BOMCO F-1600HL

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Description

10. F-1600HL Spare Parts List and Drawings
Spare parts drawing list
DescriptionDrawing Number
F-1600HL Assembly Drawing F-1600HL Fluid End Assembly Piston Liner Valve Assy. ( API 7 )AH160203-00 AH160203-0100 AH160203-010500 AH160203-010600 AH160201-011900B1
ValveAssy. ( API 7x69MPa ) Discharge Cylinder Assy. Suction manifold Suction dampener F-1600HL5″ Aux. ManifoldAH000002-1000 AH160203-010100 AH160203-010200 AH000005-0800 AH160203-0200
Filter barrel Assy. Connection Flange Assy. JA-3H Shear Pin Safety ValveAH160201-020200B1 AH160203-020200 AH000006-0300
JAF-3×52 Flange Shear Pin Valve WY75-52 Pulsation Dampener F-1600HL Spare parts c/w the pump F-1600HLTools c/w the pumpAH000006-1000 AK755202-00 AH160203-0700 AH160203-0600
10.2.1: F-1600HL Pump General Assembly (AH160203-00)
ItemDrawing NumberDescriptionQty
1AH160203-0100Fluid end assembly1
2AH160203-02005″ Auxiliary Manifold ( 52MPa )1
3AH160203-0300Support1
4AH160203-04B1Name Plate2
5AH160203-0500Water spray pump assy.1
6AH160203-0600Tools c/w the pump1
7AH160203-0700Spare parts c/w the pump1
8AH130102-0400Crosshead assembly3
9AH160201-0400skid1
10AH160201-0600B3Safety valve connection pipe1
11AH130101-19Adjust shim1
12AH130102-0100Pump shell assembly1
13AH160102-0100Crankshaft assembly1
14AH100101-1400Oil level indicator2
15AH130102-0600B2Power end lubrication assembly1
16AH160102-0200Pinion shaft assembly1
17AH160201-07B2crosshead hold cover1
18AH130101-15Seal gasket2
19AH130101-1800Cover assembly1
20AH130101-1000Hoist1
21AH130101-1100Hoist support1
22512605520020600000AirfilterC-M60X21
23AH100101-09B1Seal gasket2
24AH130101-1200cover1
25AH130101-13Seal gasket1
26T515-2012Pump instruction plate2
27AH100101-1500Displacement cover(O)2
28AH100101-16Seal gasket2
29AK755202-00WY-75-52 Pulsation dampener (Imperial)1
30AH000006-1000JAF-3 x 52 flange type shear pin safety valve1
31T500-1024Bolt1-8UNCx41/48
32T501-2006Nut1-8UNC24
33420503016241600000Standard Spring gasket 24-Zn.D8
34420503016161600000Standard Spring gasket16-Zn.D4
35T500-1035Bolt5/8-11UNCx2 1/24
36T501-1002Nut5/8-11UNC4
37420101063104000800Stainless screw M4x830
38T500-1001Bolt1/2-13UNCx130
39T500-1019Bolt1/2-13UNCx13/88
40T500-1010Bolt5/8-11UNCx15/828
41420501016160300000FlatgasketA 16-200HV-Zn.D28
42T501-1003Nut1-8UNC8
43T500-1023Bolt1-8UNCx3 1/28
44420503016271600000Standard spring gasket 27-Zn.D8
45AH160203-0001Foam rubber plate t81
46420501016120300000FlatgasketA 12-200HV-Zn.D38
47T508-6002Ringgasket BX1521
48380207302701611501Dual scale pressure gauge YTN150-F2001
49T508-6001RingGasketBX1692
50T500-7010Stud11/8-8UNX9 1/212
51T501-2003Nut11/8-8UN24
52T500-7011Stud 1-8UNCX7 1/48
53170506010100243000Anaerobic adhensive-LETAI 2431
54AH130101-2000Shaft head shield2
55T515-2011Pump alert plate2
56AH160201-07B1Crosshead hold cover1
57T515-2014Displacement instruction plate2
58T508-6006RingGaksetBX1541
59AH100102-14Seal gasket2
60AH100102-15Cover plate2
10.2.2 Fluid EndAssembly (AH160203-0100)
ItemDrawing NumberDescriptionQty.
1AH160203-010100Discharge Cylinder Assembly3
2AH160203-010200Suction Manifold1
3AH160203-0103Friction resistance plate3
4AH160203-0104Suction cylinder3
5AH160203-010500Piston (imperial)3
6AH160203-010600Liner3
7AH160203-010700Clamp assembly3
8AH160201-0108Discharge manifold1
9AH160201-0113Cyliner seal ring3
10AH160201-0114Discharge pipe seal ring3
11AH160201-0115Friction resistance plate seal ring3
12AH130101-0518Liner lock ring3
13AH160201-0122B1Valve cover gasket6
14530301012000070015O ring 200X7.00FPM3
15AH100101-0529Valve sprig6
16AH160201-011900B1Valve Assembly ( API 7 )6
17530301011850070015O ring 185X7.00FPM3
18AH130101-0520Liner end cover3
19AH130101-0515B1Liner pressure cover3
20AH130101-0514Liner flange3
21T501-303.00Pistonnut1 1/2-8UN3
22AH130101-052300shims4
23520203080200400002Imperial inner connector NPT 1 1/2″1
24AH100101-0526Suction flange (n)1
25530301013450070015O ring 345X7.00FPM3
26AH100101-0525Suction flange ( I )1
27T500-1023Bolt1-8UNCX3 1/236
28AH000005-0800Suction dampener1
29T501-1003Nut 1-8UNC36
30AH100101-0527Gasket3930
31T500-1027Bolt7/8-9UNCx218
32AH160201-012000B3Water spray pipe assembly1
33AH160201-012190° Elbow NPT3/83
34AH000002-1000High Pressurevalve assy. (API 7x69MPa)6
35170506010100243000Anaerobic adhensive-LETAI 2431
36441305011104164038Imperial low pressure stainless steel ball valve Q11SF-16P NPT11
37AH160201-0116B4Liner gasket ( ^170 )3
38AH160201-0116B5Liner gasket ( ^185 )3
39AH160201-0116B7Liner gasket ( ^200 )3
40AH160201-0116B6Liner gasket ( ^220 )3
41AH130102-0504Piston rod3
42AH160203-010800Valve cover assembly6
10.2.2.1 Piston ( AH160203-010500 )
ItemDrawing NumberDescriptionQty.
1T514-005.00Piston 4 3/4K-21
2T514-006.00Piston 5B-21
3T514-008.00Piston 5 1/2B-21
4T514-010.00Piston 6B-21
5T514-011.00Piston 6 1/4L-21
6T514-012.00Piston 6 1/2L-21
7T514-013.00Piston 6 3/4L-21
8T514-014.00Piston 7L-21
9T514-015.00Piston 7 1/4L-21
10T514-016.00Piston 7 1/2L-21
10.2.2.2 Liner ( AH160203-010600 )
ItemDrawing NumberDescriptionQty.
1AH000003-071900Bi-metal Liner 4 3/41
2AH000003-071200Bi-metal Liner 51
3AH000003-071300Bi-metal Liner 5 1/21
4AH000003-071400Bi-metal Liner 61
5AH000003-071500Bi-metal Liner 6 1/41
6AH000003-071600Bi-metal Liner 6 1/21
7AH000003-071700Bi-metal Liner 6 3/41
8AH000003-071800Bi-metal Liner 71
9AH000003-0702Liner 7 1/41
10AH000003-0701Liner7 1/21
Drawing number of liner gasket for above mentioned liners
ItemDrawing Number
1、2AH160201-0116B4
3、4AH160201-0116B5
5、6、7AH160201-0116B7
8、 9、 10AH160201-0116B6
10.2.2.3 Valve Assembly ( API7 ) ( AH160201-011900B1 )
ItemDrawing numberDescriptionQty.
1AH160201-011902B1Valve seat1
2AH160201-01190101B1Valve body1
3AH000002-030102Valve nut1
4AH000002-010203Valve spring1
5AH000002-010204Valve cover1
6437101010500000000Steel ball ^546
7AH220201-052205B1Valve gasket1
8AH000002-030104Valve guide1
170506010100243000Anaerobic adhensive-LETAI 2431
10.2.2.4 Valve Assembly ( API 7×69 MPa ) ( AH000002-1000 )
ItemDrawing NumberDescriptionQty.
1AH000002-100101Valve Body1
2AH000002-100102Valve Gasket1
3AH000002-100103Circlip plate1
4AH000002-100104Valve Spring1
5AH000002-100105Valve cover1
6AH000002-100106Valve guide1
7AH000002-1002Valve seat1
9
10.2.2.5 DischargeCylinderassembly ( AH160203-010100 )
ItemDrawing NumberDescriptionQty.
1AH160203-010101Discharge cylinder1
2AH160203-010102Stud 1-14UNS/1-8UNCX 7 3/412
3AH130102-050102Nut 1-8UNC12
4T500-5016Stud 1 3/4-12UN/1 3/4-8UN X 246
5T500-5007Stud11/2-12UNF/11/2-8UNX510
6T501-2001Nut11/2-8UN10
7T500-5012Stud 1 5/8-12UN/1 5/8-8UN X 6 3/44
8AH160107-010203Nut15/8-8UN4
9T501-2009Nut 1 3/4-8UN6
10170506010100243000Anaerobic adhensive-LETAI 2431
11420505032450180000Out teeth locking gasket NL45 EN1.7182 flZn6
10.2.2.6 Suction manifold ( AH160203-010200 )
ItemDrawing NumberDescriptionQty.
1AH100101-052302Flange (n)3
2AH100101-052303Flange (H)3
3AH160203-01020001Shortsub L=1393
4AH160203-01020002Steel pipe L=2033.41
5AH160203-01020003Stiffened Plate4
6AH130101-052201Bottom Plate2
7AH160203-01020004Shortsub L=3511
8AH220201-052101B1Blind flange3
9AH220201-052102B1Flange3
10AH160203-01020005Short sub3
11530301011850070015O Ring 185X7.00FPM3
12T500-1071Bolt5/8-11UNCx2 3/424
13T501-1002Nut5/8-11UNC24
10.2.2.7 Suction dampener (AH000005-0800)
ItemDrawing NumberDescriptionQty.
1AH100101-0526Suction flange (H)1
252040202001300040190° Welded elbow 90E(S)300n-Sch401
3AH000005-080001Steel pipe L=10131
4AH000005-080002Steel pipe L=851
5520405010013000101Welded pipecap C 300H-Sch401
6AH000005-0602Connector3
7AH000005-0603Pipe plug M24x23
8530301010250035515O Ring 25×3.55FPM3
9530301013450070015O Ring 345X7.00FPM1
12
10.2.3 5″Auxiliary Manifold ( 52MPa ) ( AH160203-0200 )
ItemDrawing NumberDescriptionQty.
1AH160203-0201Five-way spool1
2AH160201-020200B1Filter barrel assembly1
3AH160201-0203B1Flange1
4AH160203-020200Connection flange assembly1
5AH160203-02035 1/8x69MPa welded neck flange1
6AH160201-0122B1Valve cover gasket1
7T500-6013Stud 11/8-12UNF/1 1/8-8UNX4 3/436
8T501-2003Nut 1 1/8-8UN36
9170506010100243000Anaerobic adhensive-LETAI 2431
10T500-6012Stud 11/2-12UNF/1 1/2-8UNX612
11T501-2001Nut 1 1/2-8UN12
12T508-6001Ring GasketBX-1692
13T515-2010Filter screen alarm plate2
14420101063104000800Stainless steel screw M4x88
10.2.3.1 Filter barrel assembly ( AH160201-020200B1 )
ItemDrawing NumberDescriptionQty.
1AH160201-020201B1Pressurecover1
2AH160201-020202B1Filter barrel1
3170506010100243000Anaerobic adhensive-LETAI 2431
10.2.3.2 Connection flange assembly ( AH160203-020200 )
ItemDrawing NumberDescriptionQty.
1AH160201-020401B190° Elbow1
2AH160201-020402B1Non-Standard weld neck flange 2 1/161
3AH160203-0202015 1/8x69MPa weld neckflange1
4T508-6002Ring gasket BX1521
5T500-7005Stud 3/4-10UNCX5 1/28
6T501-2005Nut 3/4-10UNC1
14
10.2.5.1 SafetyValveAssembly ( AH100101-061400 )
ItemDrawing NumberDescriptionQty.
1512704020000032014Safety valve AF-E20/0.51
2T001-0328Connector NPT1/2-R3/41
3520201040200150003Imperial connectorNPT 1/2″1
10.2.10 JAF-3 x 52 Flange type shear pin safety valve (AH000006-1000)
ItemDrawing NumberDescriptionQty.
1AH000006-1001Name plate1
2AH000006-1002Inlet flange1
3AH000006-0801B1Piston rod1
4AH000006-0802Valve body1
5AH000006-0304B1Cushion1
6AH000006-0903Outlet flange1
7AH000006-070300Taper reduction sleeve assembly1
8AH000006-0305Loacking spring1
9AH000006-0306Safety shield1
10AH000006-0307Shear pin plate1
11AH000006-0308Shear pin2
12AH000006-0310Pin shaft1
13AH000006-0804Label I1
14AH000006-0805Label n1
15AH000006-0707Retainer1
16AH000006-010300Piston assembly1
17AH000006-0708Retainer1
18530301010690053001ORing 69X5.30NBR1
19420701051605006010Elasticcylindricalpin 5×60-Zn.D1
20420603021016140000Steel wire retainer 16 for shaft2
21420402016100400000Nut M10-8-Zn.D1
22420201011110110060Bolt M10x110-8.8-Zn.D1
23420101023404001600Stainless steel screw M4x162
24420101023803000800Stainless steel screw M3x88
25530301010750053001ORing 75X5.30NBR2
26420402010043800000Stainless Nut M42
27420703020802502060Split pin 2.5×20-Zn.D1
28420703024103202500Stainless steel split pin 3.2×251
29420101121120006506Inner Hex cylindrical screw M20x65-8.8-Zn.D16
30420402136120200000Slotted thin Nut M12-5-Zn.D1
31420501016120300000FlatgasketA 12-200HV-Zn.D1
10.2.11WY-75-52PulsationDampener (Imperial) (AK755202-00)
ItemDrawing NumberDescriptionQty.
1AK755202-0100Dampener shell assembly1
2AK755202-02Cover1
3AK755202-0300Pressure gauge shield assembly1
4AK755201-0400Bladder assembly1
5AK455201-04Connector1
6T001-4201TeeNPT1/4 “1
7T508-6003Ring Gasket BX1551
8512604900000030801Release valve NPT1/41
9380202052250006020Dual scale pressure gauge Y-60 0-25MPa/3630PSI NPT1/4″1
10WG0713210190° shut-off valve NPT 1/2 ” -70 MPa1
11AK755201-0400B1High temperature resistance bladder assembly1
10.2.11.1 Dampener shell assembly (AK755202-0100)
ItemDrawing NumberDescriptionQty.
1AK755202-0101Pulsation dampener Shell1
2AK755202-0102flange1
3AK755202-0103Stud11/4 ” -12UNF-1 1/4 ” -8UNX4 3/88
4AK755202-0104Innerhexscrew11/4 11 -8UNX38
5AH220201-0520Cylinder seal ring1
6T501-2002Nut1 1/4-8UN8
7T501-2007Nut1 7/8-8UN16
8T500-6014Stud 1 7/8-12UN/1 7/8-8UN X 6 7/816
9530301011280070015O Ring 128X7.00FPM1
10170506010100243000Anaerobic adhensive-LETAI 2431
10.2.12 F-1600HL Spare parts c/w the pump(AH160203-0700)
ItemDrawing NumberDescriptionQty.
1AH130101-0311Oil Seal 9.125 ” x 10.375 ” x 0.625 ^2
2AH130101-0406Oil seal FDB127 x 158.75 x 15.9F6
3530301011600070001O Ring 160X7.00NBR3
4530301011250070001O Ring 125X7.00NBR3
5AH130101-0415Seal gasket3
6T508-6001RingGasketBX1698
7T508-6002RingGasketBX1522
8T508-6003Ring Gasket BX1552
9AH000006-0304B1Cushion1
10AH000006-010300Piston Assembly1
11AK755201-0400B1High temperature resistance bladder assembly1
12AH000006-0308Shear Pin20
13AH100101-09B1Seal gasket2
14AH130101-0405Oil seal ring3
15AH160201-0116B4Liner gasket ( ^170 )3
16AH160201-0116B5Liner gasket ( ^185 )3
17AH160201-0116B7Liner gasket ( ^200 )3
18AH160201-0116B6Liner gasket ( ^220 )3
19530301011850070015O Ring 185X7.00FPM6
20AH160201-0122B1Valve cover gasket7
21AH160201-0115Friction resistance plate seal ring3
22AH160201-0114Discharge pipe seal ring3
23AH160201-0113Cylinder seal ring3
24530301012000070015O Ring 200X7.00FPM3
25530301013450070015O Ring 345X7.00FPM3
26AH000002-1000High pressure valve assy. (API7x69MPa)6
27AH100101-210604Retainer ^200x ^185 x2.51
28AH100101-210605O Ring ^200×8.61
29AH100101-210606Retainer ^80x ^70×21
30AH100101-210607O Ring^80×5.71
31530301010250035515O Ring 25×3.55FPM3
32530301011280070015O Ring 128×7.00FPM1
33AH220201-0520Cylinder seal ring1
34T508-6006Ringgasket BX1542
10.2.13 F-1600HL Tools c/w the pump (AH160203-0600)
ItemDrawing NumberDescriptionQty.
1AH160201-090100Hydraulic valve puller1
2AH160201-0909Hammer wrench S65(M42)1
3AH160201-0910Hammer wrench S70(M45)1
4AH160201-0908B1hook1
5AH130102-100100Liner lifting tools1
6AH100101-2108Socket wrench 2 3/81
7AH100101-2109Socket wrench 2″1
8AH130101-1602Socket wrench 3 5/81
9AH130101-1603Socket wrench 1 1/21
10AH130101-1604Adapter1
11AH130101-160519 5/8 extension bar1
12AH100101-21108″ extension bar1
13AH100101-2111connector1″1
14AH100101-211224″extension bar1
15AH130101-161000Long sleeve1
16AH100102-130100Air charging pipe assembly for Dampener1
17512605040000500002Manual oil pump P77 including pressure gauge and 6m high pressure hose1
18390101010100500000circle chain manual hoist HS1/21
19400101091700000000Inner hex wrench 171
20AH100101-210100cylinder cover bar1
21AH160201-0907B2Extension threaded rod1
22AH100102-1302Adapter1
23AH130101-161400Piston Nut removing frame1
24AH130101-1607Packing guide sleeve1
25AH100101-21061100Hook assembly1
26420102012516000006Hoisting pad screw M16-Zn.D2
27AH300201-280400T wrench1
28AH300201-2805Sleeve S191
29AH160201-0911Thick Nut M48X31
30AH220201-251900Lifting rod1
31AH130102-1002Bolt 1-8UNCX8 3/42
32AH130102-1003Bolt 3/4-10UNCX5 1/23
10.2.14 JA-3H Shear pin safety valve (AH000006-0300)
ItemDrawing NumberDescriptionQty.
1AH000006-03012 1/16 “x69 MPa 法兰1
2AH000006-0302Valve body1
3AH000006-0303Piston rod1
4AH000006-0304B1Cushion1
5AH000006-0305Locking spring1
6AH000006-0306Safety shield1
7AH000006-0307Shear pin plate1
8AH000006-0308Shear in2
9AH000006-0309B1Name plate1
10AH000006-0310Pin shaft1
11AH000006-0311Label I1
12AH000006-0312Label n1
13AH000006-0102Retainer1
14AH000006-010300Piston assembly1
15420701051605006010Elasticcylindricalpin 5×60-Zn.D1
16420603021016140000Steel wire retainer 16 for shaft2
17420402076100400000Slotted Nut M10-8-Zn.D1
18420201011110110060Bolt M10x110-8.8-Zn.D1
19420101020704001606Slotted screw M4x16-4.8-Zn.D2
20420101023403000800Stainless steel slotted screw M3x88
21420703020504002500Splitpin4x251
22420402016040200000Nut M4-5-Zn.D2
23420703024002502000Stainless steel split pin 2.5 x 201