JC-70DB8

Category:

Description

JC-70DB8 Drawworks Recommended Spare Parts for Two Year’s Operation
itemDescriptionCodePlant
1Bearing 23148CA/W33430103002314800000
2Oil seal PD260X300X20530301142603002000
3Water gas instrumentationAF0000010600
4Water gas couplingAF0000030100
5Rope sheaveT105-001.00
6Rope clamp p38T100-006.00
7Push plate clutch (ATD327)WG00920831
8Friction plate (inner and outer)WG00920832
9BladderWG00920833
10Joint NPT1/2-M27X1.5AF700303-1501
11Right angle connector NPT1/2-M27X1.5AF700303-1502
12Hose 16I-140507011601000000
13O-ring 20X2.4530301010200024000
14Oil seal PD100X130X12AF700201-01042009
15Oil seal PD40X65X12530301140400651000
16Oil seal PD50X70X12530301140500701000
17O-ring 90X5.3530301010900053000
18Bearing 6218430107000621800000
19Bearing 6208430107000620800000
20Oil overflow nozzleT007-001.00
21Oil cup M10x1 (direct type)61302011152101000
22Ventilation plug R1/2AF400103-070113
23SealAF700201-01042006
2445° bend Rc1 1/4520207060400320000
25Right angle connector Rc3/4-M52X2AF700303-021900
26Bearing 22340CC/W33430103002234000000SKF
27Bearing 23248CA/W33430103002324800000Haerbin
28Bearing 22334CA/W33430103002233400000Haerbin
29Bearing QJ228N2MA439901010010620000SKF
30Bearing NU2228ECML439901010010650000SKF
31Bearing NU2336M439901010010660000Haerbin
32O-RING 136×3.55530301011360035000
33O-RING 165×3.55530301011650035000
34O-RING 175×3.55530301011750035000
35O-RING 224×5.3530301012240053000
36O-RING 250×5.3530301012500053000
37O-RING 236×5.3530301012360053000
38O-RING 450×7530301012360053000
39O-RING 425×7530301014250070000
40O-RING 365×7530301013650070000
41O-RING 387×7530301013870070000
42O-RING 412×7530301014120070000
43Air filterC-M90x2
44Pressure sensor BSCYG9010-1.0380210100010000000
45Vibration proof pressure gauge Y-60N 0~1.6MPa380202051160006000
46Gear pump device LBZ-125BSC512601010072012000
47O-ring 050×3.1530301190600031000
48O-RING 045×3.1530301190450031000
49Red copper pipe 010×151102010100010000
50Pressure380210100130000000
sensorBSCYG9010-3.0
51Filter oil jam signal THCY-02E-12380210100140000000
52Stainless steel ball valve NPT2″(KH-2″NPT-304)441305010016301000
53Stainless steel ball valve Rc1 1/2441205010016380000
54O-RING 030×3.1530301190300031000
55Filter core HX-250X180W512605510072501000
56EX-proof two position three way reversal valve512704240000290000
DK-1832/WGH
57Ex-proof proportional braking valve512704900000016000
KGZA/M-031/BT
58Electric control unit of braking valve330701010000010000
E-MEACO1F/TLP23L/S
59Ex electric-fluid reversal valve DPHUA-2714/PA-GK24DC/WG512604240200032000
60Ex proof single electric control electromagnetic valve512704140000080000
MFH-3-1/8-EXD24
61Ex proof single electric control electromagnetic valve512704151500020000
MOFH-3-1/8-EXD24
62Air control reversal valve VL-5-1/8-B512704260400060000
63Shuttle valveOS-1/8-B512704110400100000
64Plastic air tube PUN-6×1-S1150204120020200000
65Normal open brake KG-80WG05211104
66Normal close brake BG-80BWG05211111
67Brake block (shoe plate)AF700104-030103
68O-RING (GB3452.1) 21.2×2.65530301010212026000
69O-RING (GB3452.1) 25.8×2.65530301010258026000
70O-RING (GB3452.1) 42×3.55530301010420035000
71Combined washer (JB982) 14530402020001014000
72Combined washer (JB982) 27530402020001027000
73Combined washer (JB982) 33530402020001033000
74Combined washer (JB982) 42530402020001042000
75Combined washer (JB982) 48530402020001048000
76O-RING (GB1235) 8×1.9530301190080019000
77O-RING (GB1235) 12×1.9530301190120019000
78O-RING (GB1235) 16×2.4530301190160024000
79O-RING (GB1235) 20×2.4530301190200024000
80O-RING (GB1235) 24×2.4530301190240024000
81O-RING (GB1235) 30×3.1530301190300031000
82O-RING (GB1235) 35×3.1530301190350031000
83O-RING (GB1235) 45×3.1530301190450031000
84O-RING (GB1235) 65×3.1530301190650031000
85Hose connector 016X028520901150004020000
86Hose connector 010X019520901150003020000
87Joint R1/2-M22X1.5520901150010020000
88Joint R1/4-M16X1.5520901150009020000
89Joint R1/2-M16X1.5520901150016020000
90Filter512605520100200000
91O-matic valve FP-L6A512704070200050000
92Union Rc1520201040400250000
93Joint NPT1/4-M16X1.5520901150013020000
94Right angle connector NPT1/4-M16X1.5520901150053020000
95Nut M16X1.5520901150069020000
96Cutting sleeve 10520901150083020000
97Nut M22X1.5520901150071020000
98Cutting sleeve 16520901150086020000
99Joint M22X1.5-R3/4T001-0110
100Air hose 010X019140501050100100000
101Air hose 016X028140501050160100000
102Pressure switch PEV-1/4-B512604051500030000
103Shuttle valve OS-1/4-B512704110400070000
104Fast release valve NPT1/2512704070600100000
105Rotary air coupling XJ-L15520902900200003000
106Joint NPT1/2-M22X1.5520901150014020000
107Air horn QF66-GF74561122090000010000
108Right angle connector QSL-1/4-10520902040102200000
109Straight coupling QS-1/4-10520902040101400000
110Straight coupling QS-3/8-12520902040104500000
111Right angle connector QSL-3/8-10520902040103700000
112Tee QST-10520902040100400000
113Joint QSSF-1/4-10-B520902040102000000
114Joint520902040101901000
QSSF-1/2-12-B
115Straight coupling QS-1/2-12520902040101701000
116Hose PAN-L12X1.75150204120020100000
117Hose PAN-L10X1.5150204120020200000
118Single valve piece H of valve terminal176070
CPV18-M1H-30LS-3GLS-1/4
119Single valve piece C of valve terminal163189
CPV18-M1H-2X3-GLS-1/4
120BearingGB297-94/32319
121BearingGB297-94/30319
122BearingGB297-94/32318
123BearingGB297-94/32044
124BearingGBT276-94/ 6220-Z
125BearingGBT283-94/NJ220E
126Oil sealTC210*250*16
127Oil sealTC100*125*13
128Oil sealTC80*110*12
129RetainerGB894.2-86 /B type 100
130RetainerGB894.2-86 /B type 38
131RetainerGB893.1-86 /A type 180
132Bolts M36x160AF700303-37BOMCO
133Bolts M36x120AF700303-20BOMCO
134Bolts M36x125AF700303-12BOMCO
135Locknut M36-8-Zn.D420421016360400000BOMCO
136Nut M36-6-Zn.D420402016360300000BOMCO
137Nut M36-8-Zn.D420402026360400000BOMCO
JC-70DB Drawworks Operation Manual
1. JC-70DB Drawworks Assembly…………………………………………………..1
2. 70DB Flow diagram of Drawworks cooling water pipelines……………………..4
3. Water pipe assembly………………………………………………………………6
4. Water pipe assembly………………………………………………………………8
5. Air control system for Drawworks………………………………………………10
6. The lubricating system of machine oil (D.W)……………………………………12
7. XYZ-150ABS Lubrication Oil Pump(Double) …………………………………..15
8. Grease lubricating system for Drawworks……………………………………………………..16
9. Drawworks skid
9.1 Drawworks skid (I) ……………………………………………………………..17
9.2 Drawworks skid (II) …………………………………………………………….18
10.Drum shafts assembly for Drawworks……………………………………………20
11.Drum body assembly……………………………………………………………..22
12.Sensor and encoder connection device……………………………………………24
13.Water-air coupling for drum shafts of Drawworks………………………………..26
14.Automatic driller for Drawworks…………………………………………………28
1. JC-70DB Drawworks Assembly
No.Drawing No.Denomination
1JC70DB-12.00Drawworks frame
2JC70DB-13.00Drum shaft assembly
3ZSHJC70DBZLeft reducer casing assembly
4DQJC70DBYRight reducer casing assembly
5JC70DB-14.00The shield cover of drum shaft
6JC70DB-15.00The shield cover of left motor coupling
7JC70DB-01Adjustable shim of reducer casing
8JC70DB-16.00The shield cover of right motor coupling
10JC70DB-17.00Air-control system
11JC70DB-18.00The lubricating system of machine oil
12JC70DB-02Bolt M 36^125
13JC70DB-10Drawworks nameplate
14JC70DB-21.00Lubricating nameplate
15JC70DB-19.00Automatic driller
16JC70DB-11.00The shield cover of air-water coupling
17JC70DB-22.00The shield cover of bit feeding clutch
18JC70DB-23.00The lubricating system of grease
19T100-006.00Rope clamp
20JC70DB-03Bolt M 36×120
21JC70DB-25.00Located block
22JC70DB-24.00Front shell
23JC50DB01-15Located block II
24JC70DB-26.00The locating device of reducer casing
25JC70DB-27.00Left shield cover
26JC70DB-28.00Left inserter
27JC70DB-29.00Right shield cover
28JC70DB-30.00Right inserter
29JC70DB-04Front shell distichals
30JC50DB01-24.00Transit seat
31JC50DB01-27Connecting block 40×40
32JC70DB-05Pin shaft 09.5×32
33JC70DB-06Double pad eye mounting
34JC70DB-07Movable screw bolt M12x70
35JC70DB-08Support base
36TYJ03.00Wire line stop sheave
37JC70DB-09Bolt M 36×160
38AF50030109Drawworks nameplate
39JC50DB01-16Located block III
40JC50DB01-23Adjustable washer III
41JC70DB01-17Adjustable washer I
42SY-PS1600/720DYK-ZHydraulic disc brake PSZ70DB
43GCL-12COvaloid coupling I
44GCL-15Ovaloid coupling II
45JC70DB-31-00Waterway conduit
46YJC800Motor YJC800 (800kw)
48GB/T6170-M36-6Nut M36
49GB/T6172-M36-6Thin Nut M36
50Z03-01Check nut M36
51GB/T5782-M12x25-4.6Bolt M 12×25
52GB/T93-87-12Grower washer 12
53GB/T62-M12-5Saucer nut M12
54GB/T5783-M 16×40-8.8Bolt M16x40
55GB93-87-16Grower washer 16
56GB/T97.1-12Plain washer 12
57GB/T6170-M12-6Nut M12
58GB/T5782-M12x40-6.8Bolt M 12×40
59GB/T67-M10x30-4.6Screw M 10×30
2.70DB Flow diagram of Drawworks cooling water pipelines
No.Drawing No.Denomination
170DBSL-01.01.00Inlet pipe assembly
270DBSL-01.02.00Return pipe assembly
3GB3289.26-82-R1Inside adapter R1
4BV-RC1Ball valve RC1
5QB/HTQ-11Adapter M39x2G-R1
6QB/HTQ-05Hose adapter 025×035
7RT-025×035Rubber tube 025×035
8GB3289.22-82-RC1Outer adapter RC1
9GB3289.22-82-RC2Outer adapter RC2
10GB3289.22-82-RC2-45°45° Bend RC2
11GB3289.2-82-RC2Bend RC2
12QB/HTQ-12Adapter M62x3G-R2
13QB/HTQ-08Hammer-type hose adapter 051×063
14RT-051×063Rubber tube 051×063
15PL-8840-R2Pipe L=8840, Double thread R2
16PL-8960-R2Pipe L=8960, Double thread R2
17Z01-46Pad eye
18T01-25Adapter M62x3G-R3
3. Water pipe assembly
No.Drawing No.Denomination
1JC70DB-13.01.01Adapter RC3/4
2JC70DB-13.01.02Connecting Adapter
3JC70DB-13.01.03Steel Pipe L=1862
4GB/T3452.1-1992-90×5.3O-ring 90X5.3
4. Water pipe assembly
No.Drawing No.Denomination
1JC70DB-13.17.01Steel pipe L=1890
2JC70DB-13.17.02Rectangle Joint R3/4-M52X2
3JC70DB-13.17.03Pipe clamp assembly
4JCTG-01Steel pipe
5JCTG-02Steel pipe
6JCTG-03Steel pipe
7JCTG-04Steel pipe
8JB2099-77-42Connecting pipe 42
9JB981-77-M52X2Nut M52X2
10GB3289.3-82-RC1 1/445°Bend RC1 1/4
11QB/THY-01.05.21Adapter R1 1/4-M52X2
12GB3452.1-92-33.5X3.55O-ring 33.5X3.55
13GB3289.26-86-R1 1/4Inside adapter R1 1/4
14GB3289.2-82-RC1 1/4Bend RC1 1/4
5. Air control system for Drawworks
No.Drawing No.Denomination
1JC70DB-17.02Nameplate
2JC70DB-17.07.00Nameplate 1
3JC70DB-17.03Nameplate
4JC70DB-17.04Nameplate
5JC70DB-17.05Nameplate
6T005-010.00Pipe clamp assembly 019
7QB/HTQ-09Adapter M 16×1.5G-R1/4
8JC70DB-17.06Adapter M24x1.5G-R1/2
9QB/HTQ-04Hose connector 016×028
10JC70DB-17.08Adapter M24x1.5-M22x 1.5
11T001-0503Adapter R1/2-M 16×1.5G
12QB/HTQ-03Hose connector 010×019
13GB3289.26-82-NPT1/2Inside adapter NPT1/2
14FV-NPT1/2Fast air release valve NPT 1/2
15RF-XJ-L15Rotary table fitting outlet XJ-L15
16GB3289.2-82-RC1/2Bend joint RC1/2
17GB3289.24-82-RC1-RC1/2Change over sub RC1-RC1/2
18GB3289.26-82-R1/2Inside adapter R1/2
19BV-RC1/2Ball valve RC1/2
20QB/HTQ-49Adapter M 16×1.5-M16x1.5
21FP-L16Crown saver valve FP-L16
22GB/T5781-2000-M 12^50-4.8Bolt M12x50
23GB93-87-12Washer 12
24RT-016×028Rubber tube 016×028
25RT-010X019Rubber tube 010×019
26GB/T827-86-3×6Rivet 3×6
27QB/HTQ-16Adapter R 1/2-M 16×1.5G
28QB/HTQ-14Adapter M22x1.5G-NPT1/4
29QB/HTQ-53Rectangle connector M16x1.5G-NPT 1/4
30QB/HTQ-13Adapter M16x1.5G-NPT1/4
31JC70DB-17.09Adapter M 24×1.5G-NPT1/2
6. The lubricating system of machine oil (D.W)
No.Drawing No.Denomination
1JC70DB-18.11.00Scavenge pipe assembly
2JC70DB-18.12.00Oil fitter input
3JC70DB-18.13.00Guard I
4JC70DB-18.14.00Guard II
5JC70DB-18.01Joint R1 1/2-M39x2
6JC70DB-18.02Rectangle Joint R1 1/2-M39x2
7JC70DB-18.15.00Pipe clamp assembly 050
8JC70DB-18.16.00Pipe clamp assembly 038
9JC70DB-18.03Joint R1-M39x2
10JC70DB-18.17.00Scavenge pipe 1
11JC70DB-18.18.00Scavenge pipe 2
12JC70DB-18.04Rectangle Joint R1-M39X2
13JC70DB-18.05Joint R1 1/2-G1 1/2
14JC70DB-18.06Joint G1 1/2-M 42×2
15JC70DB-18.07Scavenge pipe
16JC70DB-18.08Oil fitter base
17JC70DB-18.09Oil fitter flange
18JC70DB-18.10Plug M20x1.5
19T001—1702Copper packing
20T001—1701Copper packing
21T005—001.00Pipe clamp assembly 010
22Z03-24Electric type oil pressure gauge assembly
23QB/HTQ-83Casing 010
24QB/HTQ-69Nut M16x1.5
25QB/HTQ-16Joint M16x1.5-R1/2
26GB3289.2-82-15Bend Dg15
27QB/THY-02.04.21Rectangle welding joint M60x2
28JB2099-77-034Welding pipe 034
29JB981-77-M42x2Nut M42x2
30GB3452.1-92-28×3.55O-ring 28×3.55
31ST-034×3-1000Steel tube L=1000
32GB971-77-34Rectangle welding pipe 34
33JB982-77-40Combination washer 40
34MG30G1.2Choke valve MG30G1.2
35ST-1 1/2”-131Steel tube L=131
36GB3289.2-82-40Bend Dg40
37JB1885-77-25IA-pigeonholding type hose 25I –
38GB3452.1-92-23.6×3.55O-ring 23.6×3.55
39QB/THY-01.02.18Joint NPT1-M39x2
40JB1885-77-25 IA-pigeonholding type hose 25I –
41JB1885-77-25IA-pigeonholding type hose 25I –
42BV-RC1 1/2Stainless steel clap valve RC1 1/2
43Z03-38Oil pressure detection equipment ZYJ10-3
44GB3452.1-92-42.5×3.55O-ring 42.5×3.55
45JB1885-77-45IA-pigeonholding type hose 45I-
46XYZ-150ABSXYZ-150ABS Lube oil pump(double pumps)
47QU1-E250x40DFPOil filter QU1-E250x40DFP
48GB/T70.1-2000-M 12×90Allen screw M 12×90
49GB93-87-12Washer 12
50GB/T5781-2000-M 16×45-8.8Bolt M 16×45
51GB93-87-16Washer 16
52SPG-1.6Shockproof pressure gauge YN-60(0-1.6Mpa)
53QB/HTQ-23Pressure gauge connector M14x1.5-R1/4
7. XYZ-150ABS Lubrication Oil Pump(Double)
No.Drawing No.Denomination
1XYZ-00.01Pipe
2CB3-125CB3-125 Gear Oil Pump
3XYZ-00.02Connecting Body
4XYZ-00.03Plate
5YB2-132M-4W-7.57.5Kw Motor
6XYZ-00.04Flowline Assy.
7AF-E40/0.5Safety valve AF-E40/0.5
8XYZ-00.05Overflow Pipe Assy.
8. Grease lubricating system for Drawworks
No.Drawing No.Denomination
1JC50DB01-05.12Joint R3/8-M16x1.5
2JC50DB01-05.13.00Pipe clamp 010
3JC50DB01-05.14Joint over wall
4JC50DB01-05.15Stand plate
5JC50DB01-05.16Nameplate
6QB/HTQ-94Back nut M16x1.5
7QB/HTQ-69Nut M16x1.5
8QB/HTQ-83Casing 010
9CT-010×1Copper tube
10GB1152-79-M10x1Alemite M10x1
9.Drawworks skid
No.Drawing No.Denomination
1JC70DB-12.01.00Substructure
2JC70DB-12.02Left wall plate
3JC70DB-12.03Front windage resistance
4JC70DB-12.04Brace
5JC70DB-12.05Back wall plate
6JC70DB-12.06.00Capping
7JC70DB-12.07Support beam V
8JC70DB12.08Right wall plate
9JC70DB-12.09Support beam
10JC70DB-12.10Connecting plate
11JC70DB-12.11Support beam
12JC70DB-12.12Angle brace
13JC70DB-12.13Support beam
14JC70DB-12.14Support beam
15JC70DB-12.15Angle brace
16JC70DB-12.16Chute
17JC70DB-12.17Plate
18JC70DB-12.18Brace L=300
19Z03-50Brace L=179
20Z03-51Brace L=270
21Z03-52Angle brace L=2374
22Z03-53Roof 2374×527
23Z03-54Support beam L=275
24Z03-55Support beam L=275
25Z03-56Angle steel L=927
26Z03-57Windage resistance 76.5×200
10. Drum shafts assembly for Drawworks
No.Drawing No.Denomination
1JC70DB-13.01.00Water pipe assembly
2JC70DB-13.02Key B50x28x282
3JC70DB-13.03Space r(1)
4JC70DB-13.04Left bearing seat
5JC70DB-13.05Washer set (2)
6JC70DB-13.06Left bearing cover
7JC70DB-13.07Space r(1)
8JC70DB-13.08Key B56x56x280
9JC70DB-13.09Shaft
10JC70DB-13.10.00Drum body assembly
11JC70DB-13.11Space r(1)
12JC70DB-13.12Press pad
13JC70DB-13.13Right bearing cover
14JC70DB-13.14.00Right bearing seat
15JC70DB-13.15Bolt M 36×120
16JC70DB-13.16Bolt M 36×130
17JC70DB-13.17.00Water pipe assembly
18AF0000030100Air-water coupling
19AF0000010600Water/gas instrument devices
20GB32.1-88-M20x45-5.8Bolt with hole M20x45
21GB93-87-20Washer 20
22GB/T288-94-23148CABearing 23148CA /W33/240x400x128
23GB/T6170-2000-M36-5Nut M36
24GB93-87-36Washer 36
25GB/T5782-2000-M20x50-6.8Bolt M20x50
26GB9877.1-88-260x300x20Oil seal 260x300x20
27GB32.1-88-M8x20-5.8Bolt with hole M8x20
28GB93-87-8Washer 8
29Z03-67Wire 01.5
30AF700304-0202Press plate
11. Drum body assembly
No.Drawing No.Denomination
1JC70DB-13.10.01Drum body
2JC70DB-13.10.02Screw M 30X330
3GB/T6170-2000-M30-8Nut M30
4GB93-87-30Washer 30
12. Sensor and encoder connection device
No.Drawing No.Denomination
1AF0000010601Coupling shaft
2JC40D01-02.01.19Bearing shaft
3JC40D01-02.01.20Shell
4JC40D01-02.01.23Pillow
5JC40D01-02.01.22Pressure spring
6HG4-337-66-70×95V-type weave seal(A)70×95
7JC40D01-02.01.21Spring pedestal
8JC40D01-02.01.18Shaft sleeve
9JC40D01-02.01.24Gasket
10JC50DB01-02.15.10Air outlet cover I
11JC50DB01-02.15.11Washer
12JC50DB01-02.15.12Gear
13JC50DB01-02.15.13Key 12×8
14JC50DB01-02.15.14Air outlet cover II
15JC50DB01-02.15.15Washer I
16JC50DB01-02.15.16Cover
17JC50DB01-02.15.17Shaft II
18JC50DB01-02.15.18Washer II
19JC50DB01-02.15.19Body
20JC50DB01-02.15.20Cover
21JC50DB01-02.15.21Washer III
22JC50DB01-02.15.22Ventilate plug R1/2
23JC50DB01-02.15.23.00Support
24T007-001.00Oil spill mouth
25GB1152-79-M10x1Alemite M10x1
26HG4-692-67-100x130x12Oil seal PD100x130x12
27GB/T812-76-M85x2Round Nut M85x2
28GB/T858-2000-85Washer 85
29GB/T5782-2000-M 10×35-5.8Bolt M10x35
30GB93-87-10Grower washer 10
31GB276-64-214Bearing 214(70x125x24)
32GB/T68-2000-M6x15-5.8Socket screw M6x15
33HG4-692-67-50x70x12Oil seal PD50x70x12
34GB276-64-208Bearing 208(40x80x18)
35GB/T894.2-2000-40Elastic circlip used in oil 40
36HG4-692-67-40x65x12Oil seal PD 40x65x12
37GB/T893.1-2000-80Elastic circlip used in hole 80
38GB/T5781-2000-M10x25Bolt M 10×25
39GB3452.1-92-74×5.3O-ring 74×5.3
40GB/T5782-2000-M12x45Bolt M 12×45
41GB93-87-12Grower washer 12
13. water-air coupling for drum shafts of Drawworks
No.Drawing No.Denomination
1AF0000030101Shaft
2JC40D01-02.01.19Bearing cap
3JC40D01-02.01.20Shell
4JC40D01-02.01.23Backing plate
5JC40D01-02.15.22Pressure spring
6Z03-86HG4-337-66-70×95V type seal ring (A)70×95
7JC40D01-02.01.21Spring seat
8JC40D01-02.01.18Shaft sleeve
9JC40D01-02.01.24Gasket
10T007-001.00Oil spill fitting
11GB1152-79-M10x1Grease fitting M10x1
12HG4-692-77-100x130x12Oil seal PD 100x130x12
13GB/T5782-2000-M10x35-5.8Bolt M 10×35
14GB93-87-10Spring washer 10
15GB276-64-214Bearing 214(70x125x24)
16GB/T68-2000-M6x15-5.8Socket screw M6x15
17GB3452.1-82-74×5.2O-ring 74×5.3
18GB/T5782-2000-M20x45-4.8Bolt M20x45
19GB93-87-20Spring washer 20
20GB/T812-2000-M85x2-45Round nut M85x2
21GB/T858-2000-85Washer 85
14. Automatic driller for Drawworks
No.Drawing No.Denomination
1JC50DB01-04.01Pressure pad
2JC50DB01-04.02Connecting plate
3JC50DB01-04.03Joint NPT1/2-M27x1.5
4JC50DB01-04.04Rectangle Joint NPT1/2-M27x1.5
5JC50DB01-04.05.00Pipe clamp assembly
6JB1885-77-16IRubber tube 16I
7ATD327Push-disc clutches
8Z03-149Reducer(including 37kw motor)
9GB1235-76-20^2.4O-ring 20×2.4
10GB/T5782-2000-M30x70-8.8Hexagon head bolt M 30×70
11GB93-87-30Grower washer 30
Gear Reducer Box Parts Manual
Input shaft assy, of gear reducer box of drawworksZLYQC850-9.4A-001
No.P/NSpecification
1ZLYQC850-9.4A-324Teeter board
2ZLYQC850-9.4A-326Input shaft gear
3ZLYQC850-9.4A-325Key
4ZLY QC850-9.4A-32 7Spacer
5ZLY QC850-9.4A-32 9Oil baffle
6ZLY QC850-9.4A-332Oil baffle
7ZLY QC850-9.4A-334Oil baffle
8NU2228ECML SKFBearing
9ZLY QC850-9.4A-336Spacer
Medieum shaft of gear reducer box of drawworksZLYQC850-9.4A-002
No.P/NSpecification
1ZLY QC850-9.4A-321Teeter board
2ZLYQC850-9.4A-318Spacer
3ZLYQC850-9.4A-320Medium shaft small gear
4ZLYQC850-9.4A-319Key
5ZLYQC850-9.4A-323Medium Shaft
6ZLYQC850-9.4A-335Medium big gear
7ZLY QC850-9.4A-341Spacer
822340CC/W33 SKFBearing
9M20x50/GB/T321Bolt
Output shaft assy, of gear box of drawworksZLYQC850-9.4A-003
No.P/NSpecification
1ZLY QC850-9.4A-314Key
2ZLYQC850-9.4A-315Output Shaft
3ZLYQC850-9.4A-316Spacer
4ZLYQC850-9.4A-345Key
5ZLYQC850-9.4A-349Oil Baffle
6ZLYQC850-9.4A-350Oil Baffle
7ZLY QC850-9.4A-351Spacer
8ZLY QC850-9.4A-352Teeter board
9M20x50/GB/T321Bolt
Auto driller shaft assy of gear reducer of drawworksZLYQC850-9.4A-004
No.P/NSpecification
1ZLYQC850-9.4A-305aInput gear
2M16x50/GB/T321Bolt
340×2.65/GB3452.1-82O-Ring
4ZLYQC790-8.2-330Cover Plate
5ZLYQC850-9.4A-303Spacer
6ZLY QC850-9.4A-302Oil baffle
7ZLYQC850-9.4A-300Oil baffle
8ZLYQC850-9.4A-355Oil baffle
9ZLYQC850-8.2-314Baffle
10ZLYQC790-8.2-318Baffle
11ZLYQC790-8.2-317Teeter board
12M16x50/GB/T321Bolt
13ZLYQC790-8.2-316Key
14ZLYQC790-8.2-315Axle sleeve
1522334CA/W33Bearing
16NU2336MBearing
Drawworks left gear reducer box assy.ZLY QC850-9.4B-000
No.P/NSpecification
1ZLYQC850-9.4A-305aInput gear
2M16x50/GB/T321Bolt
340×2.65/GB3452.1-82O-Ring
4ZLYQC790-8.2-330Cover Plate
5ZLYQC850-9.4A-303Spacer
6ZLY QC850-9.4A-302Oil baffle
7ZLYQC850-9.4A-300Oil baffle
8ZLYQC850-9.4A-355Oil baffle
9ZLYQC850-8.2-314Baffle
10ZLYQC790-8.2-318Baffle
11ZLYQC790-8.2-317Teeter board
12M16x50/GB/T321Bolt
13ZLYQC790-8.2-316Key
14ZLYQC790-8.2-315Axle sleeve
1522334CA/W33Bearing
16NU2336MBearing
Drawworks left gear reducer box assyZLYQC850-9.4B-000
No.P/NSpecification
1ZLQC850-9.4B-315End cover
2ZLQC850-9.4A-001Input shaft assy.
3ZLQC850-9.4B-332End cover
4ZLQC850-9.4A-002Intermedium shaft assy.
5ZLQC850-9.4A-003Output shaft assy.
6ZLQC850-9.4B-304End cover
730X80/GB/T 120.1Column pin
8ZLQC850-9.4B-309End cover
9ZLQC850-9.4A-342End cover
10ZLQC850-9.4B-310Spacer
11ZLQC850-9.4A-337Spacer
12ZLQC850-9.4B-311End cover
13ZLQC850-9.4A-312Spacer
14136×3.55/GB3452.1 -82O-ring
15250×5.3/GB3452.1-82O-ring
16425×7/GB3452.1-82O-ring
17450×7/GB3452.1-82O-ring
18224×5.3/G B3452.1 -82O-ring
19236×5.3/GB3452.1-82O-ring
Drawworks right gear reducer box assyZLYQC850-9.4A-000
No.P/NSpecification
1ZLYQC850-9.4A-102Upper box body
2C-M90x2C-Type air filter
3ZLYQC850-9.4A-358Oil Separator
4ZLYQC850-9.4A-104Cover plate
5M12x40/GB/5783Bolt
6ZLYQC850-9.4A-103Cover plate
7M36x280/GB/T901Bolt
8M36/GB/T6170Nut
9M36/GB/T6172.1Thin nut
10ZLYQC850-9.4A-101Below Box body
11M16x50/GB/5783Bolt
1216/GB93-87Spring washer
1320/GB93-87Spring washer
14M16x50/GB/5783Bolt
15M20x60/GB/5783Bolt
1620/GB93-87Spring washer
17M20x80/GB/5783Bolt
1820/GB93-87Spring washer
19M30x200/GB/T901Bolt
20M30/GB/T6170Nut
21M30/GB/T6172.1Thin nut
2220×2.65/GB3452.1-82O-Ring
2325×2.65/GB3452.1-82O-Ring
Drawworks gear reducer box assyZLYQC850-9.4A-000
No.P/NSpecification
1ZLYQC850-9.4A-004Auto driller shaft assy.
2ZLY QC850-9.4A-301End cover
3ZLYQC850-9.4A-317End cover
4ZLYQC850-9.4A-003Output shaft assy.
5ZLYQC850-9.4B-322End cover
6ZLYQC850-9.4A-002Medium shaft assy.
7ZLYQC850-9.4A-001Input shaft assy.
8ZLYQC850-9.4A-328End cover
930×80/GB/T120.1Column pin
10ZLY QC850-9.4A-339End cover
11ZLYQC850-9.4A-338Spacer
12ZLYQC850-9.4A-344Spacer
13ZLY QC850-9.4A-342End cover
14ZLYQC850-9.4A-348End cover
15ZLYQC850-9.4A-353Bearing seat
16ZLYQC790-8.2-312End cover
17387×7/GB3452.1-82O-ring
18175×3.55/GB3452.1 -82O-ring
19224×5.3/G B3452.1 -82O-ring
20450×7/GB3452.1-82O-ring
21425×7/GB3452.1-82O-ring
22250×5.3/GB3452.1-82O-ring
23136×3.55/GB3452.1 -82O-ring
24236×5.3/GB3452.1-82O-ring
25412×7/GB3452.1-82O-ring
26365×7/G B3452.1 -82O-ring
27165×3.55/GB3452.1 -82O-ring
Part 10The main parts of the hydraulic system
No.NameSpecificationManufacturer
1Explosion-proof MotorYB2-102-4B35 3KW 460V ACNanYang EX-proof Instrument Co., Ltd.
2Explosion-proof Panel BoxXDB-K 460V ACZhongXing EX-proof Instrument Co., Ltd.
3Explosion-proof Electronic HeaterBDR-2KW 460V ACZhongXing EX-proof Instrument Co., Ltd.
4Electrical Control BoxYuanChi Hydraulic Co., Ltd.
5Shaft CouplingNL4-28*60-18*28YuanChi Hydraulic Co.. Ltd.
6PumpA10VS010, DR/52R-PPA14N00REXROTH
7Pneumatic Reversal Valve4WP6D60/REXROTH
8Electromagnetic Pneumatic ValveMFH-3 -174/MSFG-24DC-M-EXFEST0
9Explosion-proof Electromagnetic Reversal ValveDHA-0631/2/PA-M-24DCATOS
10Explosion-proof Proportional Depressuring ValveRZGAA/M-A-010/100/PA-M/ATOS
11Amplifier & CradleE-ME-AC-01F-/A1 +E-K-32MATOS
12Electronic Brake HandleS50TCK-XII 8457
13FilterTF63 X 180L-YLiMing HM&E Co.,Ltd.
14Air FilterQUQ2-20.1LiMing HM&E Co.,Ltd.
15LiquidometerYWZ-300TLiMing HM&E Co.,Ltd.
16Inverted FilterZUH40* 10BDP HDX-40 X 10LiMing HM&E Co.,Ltd.
17Piezometric ConnectorPT-3LiMing HM&E Co.,Ltd.
18Piezometric LineHFH2-P1-3-P-2000LiMing HM&E Co.,Ltd.
19Piezometric LineHFH2-P1 -3 -P-1500LiMing HM&E Co.,Ltd.
20Choke ValveDVP8-1-10HuaDe Hydraulic Industrial Group
21Check ValveRVP10/10HuaDe Hydraulic Industrial Group
22Pipe Check ValveS10A1/2HuaDe Hydraulic Industrial Group
23Plug-in Flood ValveDB10K-2/200HuaDe Hydraulic Industrial Group
24Hydraulic Control Reversal Valve4WH6A50/BHuaDe Hydraulic Industrial Group
25AccumulatorNXQB-6.3/20FengHua
26Explosion-proof Electrical Metal Heat IndicatorWSSX-411B 0-100°C L=300HangZhou Instrument Co., Ltd.
27CoolerFL-5 1.0Mpa 5m2JiangYan
28Aseismatic Pressure GaugeYN-60 16MpaWuXi
29Stainless Steel Ball ValveQ11F-16C DN15JiangSu
30Stainless Steel Ball ValveQ11F-20C DN20JiangSu
31Quick connectorG1/4parker
32Quick connectorG3/8parker
33Vaporproof Electronic connectionWH131Y-14 WH131GZ-14-10ABaoJi Electrical Co., Ltd.
34Rubber TudeZhongRun Hydraulic Co.
35Rubber TudeZhongRun Hydraulic Co.
36Rubber TudeZhongRun Hydraulic Co.
37Rubber TudeZhongRun Hydraulic Co.
38Rubber TudeZhongRun Hydraulic Co.
39Rubber TudeZhongRun Hydraulic Co.
40Rubber TudeZhongRun Hydraulic Co.
41Rubber TudeZhongRun Hydraulic Co.
42Rubber TudeZhongRun Hydraulic Co.
43Shock AbsorberEA40ShangHai H&P Co.
44Explosion-proof MotorYB2-250M-6 460V 60HZ B35
45Circle Pump for Explosion-proof MotorYB2-802-4 0.75kw 460V 60HZ
46Big Pump160SCY14-1 B
47Circle PumpBC-B32
48Safety ValveDB20-2-50B/315
49Safety ValveDB10-2-50B/50
50FilterZU-H250 X 10BDP
Filter element: HDX-250 X 10
51Ultimate FilterRFA-400 X30
Filter element: FAX-400 X30
52FilterTF-400 X 180 FY
Filter element: TFX-400X180
53FilterTF-100 X 180 Y
Filter element: TFX-100 X 80
54Blast Fan for RadiatorBT35-3.15
55Intellectualization IndicatorXMI-60Z
56Pressure SensorAGYL-201,24V 20MPa
Part 12 Consumable Parts
NoNameSpecificationsFactory
1OK type piston seal ringOKO19000701Parker
2O type seal ring2-337N674 70 (75.59X5.33)Parker
3BA type rod seal ringBA713200030 (75X90X11.4)Parker
4BA type rod seal ringBAO19700030Parker
5BA type rod seal ringBAA28400030 (105X120X11.4)Parker
6A5 type dust-proof ringA53002N3587 (30X38X7/5.3)-G
7A5 type dust-proof ringA50070N3587 (125X 137X 12)Parker
8A5 type dust-proof ringA5A020N3578 (105X 120X 12)Parker
9AF type dust-proof ringAF8013Z5071 (80X94X8)Parker
10Filter elementFAX-63 x 5Leemin hydraulic co .,ltd
11Filter elementHDX-63x 10Leemin hydraulic co .,ltd
12Brake blockSC125-20PSK
13Disc springJG185-05PSK
14Return springSC125-03PSK
15Connecting screw of brake blockSC125-16PSK
SY MODEL DISC BRAKE PARTS MANUAL
l.Disc and Caliper Installation
No.DenominationDrawing No.
MODEL SY DISC BRAKEPS-70
1Caliper Support ArmF-03
2Main Caliper AssemblySC-00
3Emergency Caliper AssemblyEC-00
4DiscD-04
5Disc AdapterC-05
2.Caliper Support Arm
No.DenominationDrawing No.
Caliper Support ArmF-03
1Curbed BeamF-0301
2Upper Bridge PieceF-0303
3Cap ScrewF-0306
4WasherF-0307
5Lower Bridge PieceF-03 02
3.Main Caliper Assembly
No.DenominationDrawing No.
Main Caliper AssemblySC-00
1Cylinder Assembly, ServiceSG-00
2Spring, Caliper ReturnSC-03
3SpacerSC-18
4Pin, Service SupportSC-19
5Pin, Finger Loop CotterSC-12
6Pin, CylinderSC-02
7Cap ScrewT-02
8Plate, Pivot Pin RetainerSC-07
9Pin, Caliper PivotSC-08
10Pin, Brake PadSC-10
11WasherT-03
12Long Bolt of Brake BlockT-09
13Bolt of Brake BlockSC-16
14Plate Assembly, Brake PadSC-14
15BearingSC-11
16Pad AssemblySC-20
17BearingSC-06
18AF Rod WiperAF80
19Support MuffSC-17
20Lever Assembly, ServiceSC-04-00
21GreaseT-04
22A5 Rod WiperA530
4. Cylinder Assembly, Service
No.DenominationDrawing No.
Cylinder Assembly, ServiceSG-00
1Bearing Cylinder PinSG-05
2Screw PlugT-0101
3Combined Seal WasherJB982-77-14
4One-Way Oil Injecting ValveT-0103
5Adapter of Injecting ValveT-0102
6Plunger Assembly, AdjustableSG-01
7O Ring2-337
8BA Seal ringBA71
9PistonSG-02
10A5 Rod WiperA5C0
11BA Seal RingBAC1
12F3 Wiper, RodF356
13Elbow BoltL-0101
14Elbow BodyL-0102
15Screw PlugSG-03
16Hollow AdapterSC-15
17Combined Seal WasherJB982-77-18
18Body, CylinderSG-04
19Valve, BleederEG-07
20Bushing, Bleeder ValveEG-08
5. Lever Assembly, Service
No.DenominationDrawing No.
Lever Assembly, ServiceSC-04-00
1Caliper LeverSC-04
2GreaseT-04
3A5 Rod WiperA530
4BearingSC-01
5Bolt of Cover PlateT-08
6Cover PlateT-07
7Middle SpacerSC-21
8BearingSC-05
9BearingSC-09
10BearingSC-13
6.Emergency Caliper Assembly
No.DenominationDrawing No.
Emergency Caliper AssemblyEC-00
1Emergency CylinderEG-00
2Pin, Emergency SupportEC-04
3BearingSC-06
4Pin, CylinderEC-01
5Lever Assembly, EmergencyEC-02-00
6Pin, Caliper PivotSC-08
7Pin, Finger Loop CotterSC-12
8Pin, Brake PadSC-10
9Long Bolt of Brake BlockT-09
10Plate Assembly, Brake PadSC-14
11WasherT-03
12Bolt of Brake BlockSC-16
13BearingSC-11
14Pad AssemblySC-20
15Cap ScrewT-02
16Plate, Pivot Pin RetainerSC-07
17Support MuffSC-17
18SpacerEC-03
19AF Rod WiperAF80
20GreaseT-04
21A5 Rod WiperA530
7. Cylinder Assembly, Emergency
No.DenominationDrawing No.
Cylinder Assembly, EmergencyEG-00
1Bolt of Emergency CylinderEG-03
2Washer 12T-05
3Screw PlugEG-02
4CapEG-01
5Ring, GuideEG-09
6SpringEG-05
7PistonEG-06
8OK Seal RingOK19
9Wiper, RodPO97
10BA Seal RingBA28
11A5 Rod WiperA5A0
12Body, CylinderEG-04
13Combined Seal WasherJB982-77-18
14Screw PlugSG-03
15Valve, BleederEG-07
16Bushing, Bleeder ValveEG-08
17BA Seal ringBA71
18O Ring2-337
19Plunger Assembly, AdjustableSG-01
20Adapter of Injecting ValveT-0102
21One-Way Oil Injecting ValveT-0103
22Combined Seal WasherJB982-77-14
23Screw PlugT-0101
24Bearing Cylinder PinSG-05
25Elbow BoltL0101
26Hollow AdapterSC-15
27Elbow BodyL0102
8.Lever Assembly, Emergency
No.DenominationDrawing No.
Lever Assembly, EmergencyEC-02-00
1Caliper LeverEC-02
2GreaseT-04
3A5 Rod WiperA530
4BearingSC-01
5Bolt of Cover PlateT-08
6Cover PlateT-07
7Middle SpacerSC-21
8BearingSC-05
9BearingSC-09
10BearingSC-13
9.Disc
No.DenominationDrawing No.Qty.
1DiscD-04
10. Disc Adapter
No.NameDenominationDrawing No.
Disc AdapterC-05