SPARE PARTS OF BIJOY-10 RIG

MECHANICAL SPARE PARTS OF BIJOY-10 (ZJ70DBS) RIG

Sl. No.	Item Description	Part No./Model No./Drawing code	Unit	Qty.	Unit Price In US$	Total Price In US$
LOT-1 : Spare for Mud Pump NOV-12-P-160 Sl.# 12087-H

1	Liner 7”	P/N-05466700,	pcs	6
2	Liner 6”	P/N-05466600	pcs	16
3	Piston 6” with piston seal ring	P/N-1502060	pcs	32
4	Valve spring (OD=11cm, L=13cm)	P/N-1560702	pcs	4
5	Valve seat (full open)	1561440	pcs	12
6	Lube pump coupled with motor for above mud pump	Model: ON184TTGS18106AAL; Frame: 184T, 50Hz, 1.12Kw, 380V	set	1
LOT-2 : Spare for CAT engines, Compressor & Solid Control System

A. CAT Generator, Model -3512B
1	Primary air filter	4P-0710	Pcs	4
2	Secondary air filter	4P-0711	Pcs	4
3	Oil filter	1R-0726	pcs	18
B. Air Compressor, Model-Quency QDT-45 KW HT
1	Compressor Oil, Quincy (18.9 Ltr. can)	2309842 or 144046-005	can	8
Solid control equipments
C. Spare for Derrick Shale shakers, Model: FLC 2000-3 DWG#14495
1	Screen flat API 45	PWP48-30DX-A45	nos	48
2	Screen flat API 80	PWP48-30DX-A80	pcs	30
3	Screen flat API 100	PWP48-30DX-A100	pcs	48
4	Screen flat API 150	PWP48-30DX-A140	pcs	18
5	Screen flat API 200	PWP48-30DX-A200	pcs	30
6	Screen flat API 250	PWP48-30DF-A270	pcs	15
7	Screen flat API 325	PWP48-30DF-A325	pcs	9

D. Derrick Desander, Model: DSV-10-3 DWG#13645.00
1	Hydrocyclone body 10″ (Upper, middle & lower section complete set)	6066-51	set	9
E.	Derrick Desilter, Model: S-416-S
1	Hydrocyclone body 4″ URE	10523-00	set	15
2	Orifice nut triangular 4″ URE	10523-04	pcs	15
3	Cone tip-threaded on 4″ URE	10523-01	pcs	15
4	Orifice Bushing or Apex, cyclone drop in 0.625/4″	10523-02	pcs	15

LOT-3 : Spare of DW, RT, pneumatic system & others
A. Pneumatic system
1	Stainless steel Ball valve NPT 2”	Q11F16I NPT2″	pcs	2
2	Stainless steelBall valve NPT 1”		pcs	4
3	Stainless steel Ball valve NPT 1 ½ ”		pcs	2
4	Stainless steel Ball valve NPT ½ ”		pcs	4
5	Air Hose NPT 2”, min 500psi, 3m		pcs	4
6	Check valve NPT ½”	Aa-L40	pcs	2
7	Check valve NPT 2”		pcs	2
8	Hose, Ø¼”,L=80’, W.P.-28MPa, both side female(swivel)		pcs	2
9	Hose, Ø¼”,L=27’, W.P.-28MPa, both side female(swivel)		pcs	2
10	Hose, Ø½”,L=35’, W.P.-28MPa, both side male		pcs	2
11	Hose, Ø½”,L=16’, W.P.-28MPa, male- female(swivel)		pcs	2
12	Hose, Ø¼”,L=25’, W.P.-28MPa, both male conn.		pcs	2
13	Hose, Ø1”,L=25’, W.P.-28MPa, both male conn.		pcs	2
14	Hose, Ø3/4”,L=25’, W.P.-28MPa, both male conn.		pcs	2
15	Hose, Ø1.5”,L=25’, W.P.-28MPa, both male conn.		pcs	2
16	2-P 3-W pneumatic control valve NPT 1 ½”		pcs	2
17	2-P 3-W Normally closed pneumatic control valve NPT 1 ½”	23Qa-L15	pcs	2
18	Quick joint ¼		pcs	4
19	Quick joint ½		pcs	4
20	Self sealing hammer union 1 ½ ”		pcs	2
21	Toggle valve	FP-L6	pcs	1
22	3 in 1 air supply treatment device	FRC-1/2-D-MIDI-A (NPT)	pcs	2
23	Air Dryer set, max air pressure 230psig, 400V, 3P, 50Hz, (connection 2″)	model: Sullair RC-850-400-3-50-A / equivalent (Atlas Copco)	set	1
B. Draw- Works Model- JC123-TC
1	Pressure gauge 0-0.6Mpa, ø60	Y-60	pcs	1
2	Oil pump+motor 1.5 KW(Explosion proof) coupled	KCB55	set	1
3	Hydraulic disc braking device (4 normally open calipers+4 normally closed calipers)	(HongHua) Drawing code: PS-80	set	1
4	Fast air release valve	KPJ-L10	pcs	2
5	ventilated type air tube clutch	LT 500*250T	set	2
6	Quick exhaust valve	S-QY43	pcs	2
C. Spare for main HPU (HongHua Sl.# ZY09-089)
1	Return oil filter	RFB-400×10/ FBX-400×10	pcs	2
2	HP oil filter	ZU-H25x10BDP	pcs	1
3	quick release joint	QS-1/8-10	pcs	2
4	quick release joint	QS-1/4-10	pcs	2
5	explosion-proof electromagnetic directional valve	MFH-3-1/4-24VDC-EEX-M	pcs	2
6	HP hydraulic ball valve	YJZQ-J10B	pcs	2
7	quick release joint	H2-63.66M	pcs	2
8	quick release joint	H6-63.66M	pcs	2
9	quick release joint	H8-63.66M	pcs	2
10	check valve	S20A12	pcs	1
11	check valve	S6A1/2	pcs	2
12	Pressure sensor (0-35MPa)	KYB18G09M1P1C2i	pcs	1
13	Relay valve HP filter	LT09HG-1×125/02M	pcs	1
14	black hose（without hose joint）	1SN32×900	pcs	2
15	black hose（without hose joint）	1SN32×800	pcs	2
16	Air filter	QUQ3-10×4.0	pcs	1
17	Hose, Ø¾”,L=52”, W.P.-21.5MPa, both male conn.		pcs	2
18	Hose, Ø¾”,L=61”, W.P.-21.5MPa, both male conn.		pcs	2
19	Hose, Ø¾”,L=65”, W.P.-21.5MPa, both male conn.		pcs	2
20	Hose, Ø¾”,L=20’, W.P.-25MPa, both male conn.		pcs	2
21	Hose, Ø¾”,L=15’, W.P.-25MPa, both male conn.		pcs	2
22	Hose, Ø¼”,L=55’, W.P.-21.5MPa, both male conn.		pcs	2
23	Hose, Ø¾”,L=65’, W.P.-21.5MPa, both male conn.		pcs	2
24	Hose, Ø½”,L=24’, W.P.-27.5MPa, both male conn.		pcs	2
25	Hose, Ø¾”,L=20’, W.P.-25MPa, male-female(swivel).		pcs	2
26	Hose, Ø¾”,L=16’, W.P.-25MPa, both male conn.		pcs	2
27	Hose, Ø¼”,L=16’, W.P.-21.5MPa, both male conn.		pcs	2
28	Hose, Ø1”,L=75’”, W.P.-21.5MPa, both male conn.		pcs	2
29	Hose, Ø¼”,L=25’, W.P.-21.5MPa, both male conn.		pcs	2
30	Hose, Ø¼”,L=20’, W.P.-25MPa, both male conn.		pcs	2
31	Hose, Ø¾”,L=75’, W.P.-21.5MPa, both male conn.		pcs	2
32	Hose, Ø1”,L=16’, W.P.-21.5MPa, both male conn.		pcs	2
33	Hose, Ø1.5”,L=16’, W.P.-21.5MPa, both male conn.		pcs	2
34	Hose, Ø1 1/4”,L=16’, W.P.-21.5MPa, both male conn.		pcs	2
35	Quick joint ½”		pcs	2
36	Quick joint ¾ ”		pcs	2
37	Quick joint 1”		pcs	2
38	Quick joint 1 ½”		pcs	2
39	Quick joint 2”		pcs	2
40	Hydraulic Pump with motor (YBK2-315s-6), 75KW, 400V, 3P, 50Hz, coupled	160YCY-Y315s-6	set	2
41	Oil circulating pump coupled with motor (YB290s-4WF2)	CB-B-63, 1.1kw	set	1
42	DW disc brake hydraulic pump coupled with motor (YB2-100L2-4WF2, 3KW)	Pump- Parker (PV62R1ECOO)	set	2
43	Bladder for accumulator for DW disc brake system	NXQ1-LO 63/31.5-H	set	4
44	Accumulator filter oil Block for DW disc brake system	Drawing code: HTY 07.01	set	1
45	Valve Block-1 for DW disc brake system	Drawing code: HTY 16.03	set	1
46	Valve Block-2 for DW disc brake system	Drawing code: HTY 16.04	set	1
47	Valve Block-2 for DW disc brake system	Drawing code: HTY 16.05	set	1
48	C-bite type hose-32I-2000 (90° single bent)	JB1887-77	pcs	2
49	C-bite type hose-32I-1500 (90° single bent)	JB1887-77	pcs	2
50	Plug in overflow valve	DBDH20K10/20	pcs	1
51	Explosion proof directional valve set	PSL-6-5HH5	pcs	2
52	Mis operation protection valve	3WH6A53	pcs	2
53	Pneumatic control directional valve	4WP6D60/N	pcs	2
54	Hydraulic control directional valve	3WH6B53	pcs	2
D. Hoses				0
1	2” DIA MINIMUM 300 PSI, FLEXIBLE AIR HOSE ASSEMBLY 8 FEET LONG, ENDI: 2” MNPT W/COMPLETE HAMMER UNION FIG 100. END2: 2” MNPT W/COMPLETE HAMMER UNION FIG 100 PART# AIR-2 CEM20-ECM20-8FT.		pcs	3
2	2” DIA MINIMUM 120 PSI, FLEXIBLE WATER HOSE ASSEMBLY 15 FEET LONG, ENDI: 2” MALE NPT, ENS2: 2” MALE NPT PART# GP2-ECM20-15FT.		pcs	3
3	1-1/2” DIA MINIMUM 120 PSI, FEXIBLE WATER HOSE ASSEMBLY 8 FEET LONG, ENDI: 1-1/2” MALE NPT, END2:1-1/2” MALE NPT PART# Gp1.5 ECM15-ECM15-8FT.		pcs	3
4	2”DIA MINIMUM 300 PSI, FLEXIBLE AIR HOSE ASSEMBLY 50 FEET LONG, ENDI 2” MNPT W/COMPLETE HAMMER UNION FIG 100, END2.2’’ MNPT W/COMPLETE HAMMER UNION FIG 100 PART# AIR2-ECM20-ECM20-50FT		pcs	3
5	2” DIA MINIMUM 300 PST,FLEXIBLE AIR HOSE ASEMBLY 2 FEET LONG, ENDI: 2” MALE NPT,END2-2” MALE NPT PART# AIR2-ECM20-ECM20-2FT.		pcs	3
6	1-1/2” DIA MINIMUM 150 PSI, FLEXIBLE DIESEL HOSE ASSEMBLY 100 FEET LONG, END1: 1-1/2” FEMALE JIC END2: 1-1/2” FEMALE JIC PART# 424-24FJ-100FT.		pcs	3
7	1-1/2” DIA MINIMUM 150 PSI, FLEXIBLE DIESEL HOSE ASSEMBLY 25 FEET LONG END1: 1-1/2” FEMALE JIC,END2: 1-1/2” FEMALE JIC PART# R424-24FJ-25FT.		pcs	3
8	1-1/2” DIA MINIMUM 300 PSI, FLEXIBLE AIR HOSE ASSEMBLY 8 FEET LONG, END1: 1-1/2” FEMALE JIC,END2:1-1/2” FEMALE JIC PART# GP1.5-24FJ-24FJ-8FT.		pcs	3
9	1-1/2” DIA MINIMUM 300 PSI, FLEXIBLE AIR HOSE ASSEMBLY 12 FEET LONG, END1: 1-1/2 FEMALE JIC, END2: 1-1/2” FEMALE JIC PART# GP1.5-24FJ-12FT.		pcs	3
10	1” DIA MINIMUM 150 PSI, FLEXIBLE WATER HOSE ASSEMBLY 20 FEET LONG. END1: 1’’ FEMALE JIC, END2: 1” FEMALE JIC PART# GP16-FJ-16FJ-20 FEET		pcs	3
11	1/4″ DIA MINIMUM 300 PSI, FLEXIBLE AIR HOSE ASSEMBLY 30 FEET LONG, END1: 1/4” MNPT W/COMPLETE QD,END2: 1/4″ FEMALE JIC, PART# DP04-04MP/QD-04FJ-30FT		pcs	3
12	1/2″ DIA MINIMUM 300 PSI , FLEXIBLE AIR HOSE ASSEMBLY 30 FEET LONG,END1: 1/2″ MNPT W/COMPLETE QD, END2: 1/2″ FEMALE JIC, PART# GP-08-08MP/QD-08FJ-30FT.		pcs	3
13	1” DIA MINIMUM 150 PSI, FLEXIBLE WATER HOSE ASSEMBLY 8 FEET LONG END1: 1” FEMALE JIC END2: 1” FEMALE JIC, PART#GP16-16FJ-6FJ-8FT.		pcs	3
14	12” BUTTERFLY VALE WAFTER STYLE STANDARD TRIM WITH HANDLE PART# M22127-1215311		pcs	3
15	3/4″ DIA MINIMUM 120PSI, FLEXIBLE AIR/WATER HOSE		feet	300
16	Water hose DN80 L-3000 with male female hammer union	fig 100	pcs	2
Lot-4 : Mud system spares
A. High Pressure Mud Circulating system
1	4” Flanged flexil gate valve API 4 1/16”-35 (flange to flange approx. length 55cm)	4¹/₁₆“, 35MPa/5000psi,R39	pcs	8
2	2” Flanged flexil gate valve API 2 1/16”-35 (flange to flange approx. length 36.5cm)	2¹/₁₆”, 35MPa/5000psi	set	6
3	Repair Kit for above 4” Gate Valve including Gate, Seat, Bush, Metal Ring, O-ring etc.		set	4
4	Repair Kit for above 2” Gate Valve including Gate, Seat, Bush, Metal Ring, O-ring etc.		set	4
5	4” Fig.1003 Hammer Union seal ring j125×j10		pcs	4
6	O- ring for 4” hammer union Fig.1002		pcs	4
7	2” Fig.1502 Union seal ring		pcs	4
8	Gasket ring	RX24	pcs	2
9	Gasket ring	RX39	pcs	2
10	O-ring	BX152, SY/T5127-2002	pcs	2
11	Pressure gauge dual scale shock proof (0-60 MPa) R 1 ½ connection	YK-200Y	pcs	1
12	TRIP HOSE1：DN80 L=2600 with hammer unions	2000psi, Fig100, 3”	pcs	3
13	TRIP HOSE2：DN80 L=2200 with hammer unions	2000psi, Fig100, 3”	pcs	3
14	Mud hose 4” with one end male union Fig.1003 and other end flange 4 1/16”, 4.5m	Temp range -29’c to 121’c, 102mm, 5000psi, 4.5m, Fig1003, API spec-7K	pcs	1
15	Mud hose 4” with male female union connections	Temp range -29’c to 121’c, 102mm, 5000psi, 4.5m, Fig1003, API spec-7K	pcs	3
16	Mud hose 2” with Fig 1502 male female union connection	35-70 Mpa, 7 m	pcs	2
17	Rotary mud hose (male female hammer union connections)	23.5M, 70 MPa, 4”, Fig-1002, API spec-7K	pcs	1
C. Solid Control circulating system
1	Wafer type single clamp Butterfly valve (medium pressure)	3”/ANSI150	pcs	2
2	Wafer type single clamp Butterfly valve (medium pressure)	4″	pcs	2
3	Wafer type single clamp Butterfly valve (medium pressure)	6” /ANSI150	pcs	2
4	Wafer type single clamp Butterfly valve (medium pressure)	8” /ANSI150	pcs	2
5	Wafer type single clamp Butterfly valve (medium pressure)	10” /ANSI150	pcs	2
6	Wafer type single clamp Butterfly valve (medium pressure)	12” /ANSI150	pcs	2
7	Butterfly valve DN50 (American Sys.) (medium pressure)	D7L1X5-10ZBI	pcs	2
8	Extended butterfly valve DN250 (medium pressure)	GK080.05.01.00	pcs	2
9	Extended butterfly valve DN150 (medium pressure)	GK080.07.08.00	pcs	2
10	Mud hose DN80, L-3500 with union fig100, 3”		pcs	6
11	Mud hose DN80, L-4500 with union fig100, 3”		pcs	6
12	Union fig100, 3”		pcs	6
13	Swivel type mud gun DN80	GK080.05.02.00	set	4
14	Flexible rubber joint DN 80	JGD-1	pcs	6
15	Flexible rubber joint DN 200	JGD-1	pcs	6
16	Flexible rubber joint 2″(with flange)		pcs	2
17	Flexible rubber joint 4″(with flange)		pcs	2
18	Flexible rubber joint 5″(with flange)		pcs	2
19	Flexible rubber joint 6″ (with flange)		pcs	2
D. Agitator GKJ003.00 , (NJ-11A, 11kw)
1	Mud Agitator complete Assy. with gear box and motor 15HP 380-400V, 50Hz, AC (YB2-160M-4W) (impeller wheel dia 31.5”) (aaprox. Length 228cm from bottom)	NJ-11A, 11kw	set	1
2	SPRING CYLINDRALIC COUPLING ：HL3-42×112 (for above agitator)	GB5014-1985	set	24
E. Centrifugal pump XBSY SB 6×8 JC- 12 ½ 55kw				0
1	Impeller 12 1/2″ (for above pump set)		pcs	1
2	Pump set coupled with motor 55 kw 3P 50Hz 400V	XBSY, SB 6×8 JC- 12 ½ 55kw	set	2
F. Centrifugal pump XBSY SB 6×8 FJC- 12 ½ 55kw				0
1	Impeller 12 1/2″ (for above pump set)		pcs	1
2	Pump set coupled with motor 55 kw 3P 50Hz 400V	XBSY, SB 6×8 FJC- 12 ½ 55kw	set	2
G. Centrifugal pump XBSY SB 3×4 J-9½” 11kw
1	Packing gland set		set	1
2	pump XBSY SB 3×4 J-9½” with motor 11kw 3P 50Hz 400V coupled		set	1
H. Centrifugal pump XBSY SB 2”×3” JC-10 15kw
1	Packing gland set		set	1
2	pump XBSY SB 2”×3” JC-10 with motor coupled 15kw 3P 50Hz 400V		set	1
I. Centrifugal pump XBSY SB 3×4 JC-9 ½ 11kw
1	pump XBSY SB 3×4 JC-9 ½ with motor 11kw 3P 50Hz 400V coupled		set	1
J. Centrifugal pump XBSY SB 5×6 FJ-12 ½ 45kw
1	Pump XBSY SB 5×6 FJ-12 1/2 coupled with 45kw 3P 50Hz 400V motor		set	1
L. Spare for Diesel Tank JCYG11.00
1.	Diesel pump coupled with motor 5 HP , 50Hz (YB2-132S-4/5.5kw)	CCB-2×1-1/2Y- 5 HP; YB2-132S-4/5.5KW	set	1
2.	Coupling for above pump motor set		set	2
3.	Fuel delivery hose 1 ½” , 20’ long, 300 psi (NPT connection)		pcs	1
4.	Fuel Return hose 2 “, 20’ long, 300 psi (NPT connection)		pcs	1
5.	Stainless stell Ball Valve 1 ½” (NPT connection)	Q11F	pcs	1
6.	Stainless stell Ball Valve 2″ (NPT connection)	Q11F	pcs	1
7.	Stainless stell Ball Valve ½ ” (NPT connection)		pcs	1
8.	Stainless stell Ball Valve 1″ (NPT connection)		pcs	1
9.	Diesel Filter element (for Diesel tank suction line, apprx. Length 5 feet)	Type BLX-400×5	pcs	2
M. Mud Mixing Hopper system ZHP150 (XBSY)
1	Centrifugal Pump set coupled with AC motor 55 kw	XBSY, SB 6×8 FJ-12 ½” 55kw	set	1
N. Miscellaneous
1	High pressure electric power rig washer, (Karcher), min 2000psi, with min.25feet high pressure hose		set	1
2	Filter cartridge for brine filtration unit (model: DCFH 6S/P12/38100S4226), 740 Platinum series, 2 micron, 38″L, 6.3″OD, 226 O-ring seal, model: GF740 (WP-100psi)		pcs	50
3	Shock proof Pressure gauge 0-6000 psi, martin decker GM14-0600	YN150B	pcs	1
4	Combined narrow V-Belt (5 pcs in 1 line set) for 12-P-160 NOV mud pump	25(J)5-8000, P/N-GB/T13575.2-1992	set	2
5	SSJB gland type expansion joint (metal) DN200, 1.0Mpa L=300		pcs	3
6	SSJB gland type expansion joint (metal) DN150, 1MPa L=250		pcs	3
7	Dampener diaphram with kit complete set (for K20-5000 Hydril dampener of 12-P-160 NOV mud pump)		set	2
8	Hose- 1” , 1300 psi, swivel end connections, 75cm long		pcs	2
9	Hose 1.5”, 500psi swivel end connections, 95cm long		pcs	2
10	Nitrogen charging hose complete set (for K-20 Hydril dampener with nipple at both end, pressure gauge, valve )	M1920006-04	set	1
11	Hydraulic Jack min.100 Ton capacity, body width apprx. 9″, max. height 12″, plunger max. dia 4″ (for rig centering purpose)	(Enerpac)	pcs	1