Rig parts

List of Mechanical Spare Parts of ZJ40DBT Rig
Item No.	Description of Item	Model/ Part No.		Unit			Qty.	Unit Price	Total Price
LOT-1: Spare of Generator & Compressor
A. Spare for Rig Generator Cummins Model: C1340S ( Engine Model : KTA50-G8) 1429KW
1	Fuel Filter Element	P/N: FS1006		Pcs.			32
2	Oil Filter	P/N: LF3325		Pcs.			42
3	Oil Filter	P/N: LF777		Pcs.			44
4	Air Filter	P/N: Fleetguard AF25278		Pcs.			30
5	Fan Belt	P/N: 3003343		Pcs.			6
6	Air Starter Complete Assy.	Model:SS825GC03R31 SI. No-100928097 Max. Pressure: 225 Psi Model: Ingersoll Rand		Set			2
7	Vain Set for Above Air Starter			Set			4
8	Pinion Drive of Above Air Starter			pcs			4
B. 250KW Auxiliary Generator : Make:Volvo Penta, Engine Model: TAD734GE
1	Temperature Sensor		20513350		Pcs.		2
2	Diesel Filter		20998805/ Volvo 11110683		Pcs.		51
3	Engine Oil Filter		20998807		Pcs.		36
4	Air Filter		Volvo 21377909		Pcs.		31
C. Rotary Air screw Compressors: Sullair. Model: WS3010AC
1	sullube 32 fluid ( compressor oil) 18.5 litre per can				can		5
2	AOS element		2250137		Pcs		4
3	Water Separator		2250166734		Pcs.		4
4	Filter/return tube sullicon repair kit		02250117-782		Pcs.		1
5	Oil filter element		02250155-709		Pcs.		10
6	Overloading Air Filter		02250125-372 /369		Pcs.		4
7	Oil and Gas Separator		02250121-500		Pcs.		4
8	Clutch Elastomer		88290019-861		Pcs.		2
D. Spare for Air Dryer
1	Air filter element (for SYCD-6f dryer)		T006		Pcs.		2
2	Air filter element (for SYCD-6f dryer)		C006		Pcs.		2
3	Air dryer set (Sullair), max. air pressure 230psig, 400V, 3P, 50Hz		model: RC-850-400-3-50-A/ equivalent		set		1
LOT-2: Spare for Solid control system & Others
A. Spares for Mud Manifold
1	4″×35 MPa Kelly Hose with 4″ Hammer Union Fig-1002 at Both End, Length 18 meter.		4″×35 Mpa×18 meter, One end is 4″ Fig-1002 Hammer Female Union, The Other End is 4″ Fig-1002 Hammer Male Union.		pcs		1
2	4″×35 MPa stand pipe Hose with 4″ Hammer Union Fig-1002 at Both End, Length-20 feet (Male female hammer union)				pcs		2
3	4″ mud gate valve, Fig-1002 hammer male connection both ends, min. 5000 psi		Z23Y/1002 or equivalent		pcs		8
4	Repair kit of above 4″ gate valve including gate, seat, bush,metal ring,o-ring etc.				set	15-04-47-57-0007	8
5	2″ Mud gate vale, Fig-1502 hammer male connection both ends, min. 5000 psi				pcs		8
6	Repair kit of above 2 inch gate valve including gate, seat, bush,metal ring,o-ring etc.				set		8
7	Mud hose Fig 1502, 3″, 2000 psi, 18 feet long				pcs		2
8	Mud hose Fig 1502, 3″, 2000 psi, 22 feet long				pcs		2
9	4″×35 MPa Vibrating mud hose with 4″ Hammer Union Fig-1002, Length 4.5 meter.Male female hammer union connections						1
B. Connection Pipes for Tank Water Line
1	Rubber Hose Pipe		DN80 PN2 L=6000mm ID 76mm WP 2MPa		Piece		3
2	Rubber Hose Pipe		DN80 PN2 L=1800mm ID 76mm WP 2MPa		Piece		3
3	Rubber Hose Pipe		DN80 PN2 L=1000mm ID 76mm WP 2MPa		Piece		3
4	Rubber Hose Pipe		DN80 PN2 L=800mm ID 76mm WP 2MPa		Piece		3
5	Rubber Hose Pipe		DN80 PN2 L=1400mm with elbow at two end ID 76mm WP 2MPa		Piece		3
C. Valves
1	Stainless Steel Ball Valve		ID 30mm		Piece		3
2	Stainless Steel Ball Valve		ID 50mm		Piece		4
3	Butterfly Valve DN80, PN1, Lug type,		ID 80mm, pressure 1MPa		Piece		4
4	Butterfly Valve DN125, PN1, Lug type,		ID 125mm, pressure 1MPa		Piece		4
5	Butterfly Valve DN 250/ 10″, PN1, Lug type, with wheel handle		ID-250mm, pressure 1MPa		Piece		4
6	Butterfly Valve DN150/6″, PN1, Lug type,		ID 150mm, pressure 1MPa		Piece		4
7	Butterfly Valve DN200/8″, PN1, Lug type, with wheel handle		ID 200mm, pressure 1MPa		Piece		4
8	Butterfly Valve DN300/12″, PN1, wafer type, with wheel handle		ID 300mm, pressure 1MPa		Piece		1
9	Mid-Pressure Valve		DN50PN6.4		Piece		1
10	Mud valve		DN50 both end flange		Piece		3
11	Mid-Pressure Valve		DN80PN6.4		Piece		1
12	Relief Valve		DN50PN6.4		Piece		1
13	Butterfly valve with long stem, lug type		size 6″, PN1Mpa		Piece		2
D. Spares for Centrifugal Pumps
1	Sand Pump XBSY SB 6x8J 12 1/2, coupled with motor 55kw, 380V 50Hz 3P, YB2-250M-4W				Set		1
2	Sand Pump XBSY SB 5×6 J- 111/2, coupled with motor 30kw, 380V 50Hz 3P, YB2-200L-4W				Set		1
3	Sand Pump XBSY SB 3×4 J-9, coupled with motor 7.5kw, 380V 50Hz 3P, YB2-132M-4W				Set		1
4	Centrifugal water pump coupled with motor 15KW, 50Hz, 380/660V, YB2-160-M2-2		water pump YG-80-200, 50 m3/h, raise distance 50m		Set		1
5	Diesel pump (both end flanged DN50) coupled with motor 4kw, 380V, 50Hz, 2890rpm, motor nodel: YB2-112M-2		Pump: ISB 6-50-160 I, (discharge 25 m3/h, raise distance-32m, suction & delivery-2″) or equivalent		set		1
E. Spare for Shale Shaker: ZDS2560×1250 (Bohai Petro. Equip.)
1	Forward Spring				Piece		6
2	Afterward Spring				Piece		6
4	Flat Screen API 60 mesh (Length 125.3cm, Width 63cm)				Piece		40
5	Flat Screen API 80-90 mesh (Length 125.3cm, Width 63cm)				Piece		34
F. Mud mixer Hopper: Model: HB-55 (Bohai Petro. Equip.)
1	Gate valve		DN80 both end flange		pcs		2
2	Butterfly valve 3″ wafer type				pcs		1
3	Butterfly valve 5″ wafer type				pcs		1
4	Butterfly valve 6″ wafer type				pcs		1
5	Butterfly valve 8″ wafer type				pcs		1
G. Others
1	Mud transfering hose L-18 feet		03″, DN80 WP-1.6 Mpa		Piece		2
2	Mud transfering hose L-22 feet		03″, DN80 WP-1.6 Mpa		Piece		2
3	Flexible rubber expansion joint/ compensator 8″				Set		2
4	Flexible rubber joint/ compensator 6″						2
5	Flexible rubber expansion joint/ compensator 3″						2
6	Flexible rubber expansion joint/ compensator 4″						2
7	Flexible rubber expansion joint/ compensator 5″						2
LOT-3 : Spare parts for D.W, R.T, Pneumatic/Hydraulic Systems & Rig Trailer
A. Spare for Draw Works Model:- JC-40DBIII
1	Gear Lube Pump Unit C251coupled with explosion proof motor 2.2 kW 3P 380V 50Hz (YB2-100L1-4W)		KCB 83.3		set		1
2	Oil Suction Filter		810504-00-0830		Piece		3
3	DW kick back roller				set		2
B. Spare for Draw Works Hydraulic Disc Brake
1	Brake Block		PZ40-01-05		Piece		18
2	Oil Suction Filter Element		810506-00-0450		Piece		2
3	Scavenge Oil Suction Filter Element		810506-00-0010		Piece		4
4	Pressure Oil Suction Filter Element		810506-00-0200		Piece		4
5	Refuel Oil Suction Filter Element		810504-00-1800		Piece		4
6	Plunger Piston Pump coupled with motor		PVQ 13-A2R (810110-00-0200), YB-2-1001 2-4, 3kw, 380/660V, 50Hz		set		1
7	Closed tong assembly for JC32D disc brake		PZ400100B		set		4
8	Open tong assembly for JC32D disc brake		PZ400200B		set		4
C. Spare for Rotary Table (ZP-275) Transmission Gear
1	Lift Gear Case Pneumatic Tyre		713110-05-0520		Piece		2
2	Purolator LXZ-100* 180F		810504-00-0355		set		2
3	Air Filter DF2-32		810502-00-0110		Piece		2
D. Spares for NOV HPU
1	HPU filter		DFBH/HC660 TF10, BM 1.0/12		Piece		2
2	Hydraulic filter		SP08x10		Piece		2
E. Hydraulic Hoses
1	Hydraulic Hose Dia 3/8 inch. Working Pressure 4000psi, Swivel Female Connection in Both Ends, Length-40 feet.				Pcs.		2
2	Hydraulic Hose Dia 3/8 inch. Working Pressure 4000psi, Swivel Female Connection in Both Ends, Length-30 feet.				Pcs.		2
3	Hydraulic Hose Dia ( 3/8) inch. Working Pressure 4000psi, Swivel Female Connection in Both Ends, Length-20 feet.				Pcs.		2
4	Hydraulic Hose (Dia 1-1/4) inch. Working Pressure 5000psi, Swivel Female Connection in Both Ends, Length-07 feet.				Pcs.		2
5	Hydraulic Hose (Dia-1) inch. Working Pressure 5000psi, Swivel Female Connection in Both Ends, Length-11 feet.				Pcs.		2
6	Hydraulic Hose (Dia-1) inch. Working Pressure 5000psi, Swivel Female Connection in Both Ends, Length-7 feet.				Pcs.		2
7	Hydraulic Hose Dia 1 inch. Working Pressure 4000psi, Swivel Female Connection in Both Ends, Length- 20 feet.				Pcs.		2
F. Spares for Pneumatic System
1	Air hose -2 inch, 4 feet long with both end npt male connection		Min 1.5 Mpa		Piece		2
2	Air hose -2 inch, 40 feet long with both end npt male connection		Min 1.5 Mpa		Piece		2
3	Air hose -2 inch, 50 feet long with both end npt male connection		Min 1.5 Mpa		Piece		2
4	Air lubricator with regulator		FRC-1/2-D-MIDI-A-NPT (Festo)		Piece		2
5	Air winch, 5 Ton capacity, complete set with rope dia 16mm, 120meter long				set		1
G. Spares for ZJ40DBT Rig Truck/trailer
1	Brake control junction		T-249315-B		Piece		2
2	Air brake booster		Type-30		piece		4
3	Air suspension spring bag		Goodyear 566-28-3-547		piece		3
4	Tyre with tube 12.00-20 16/18PR, Maxxis/MRF				Piece		8
LOT- 4: Spares for NOV 8-P-80 Mud Pump, Sl#12118-H
1	Insert, valve guide		1292141		Nos.		6
2	Spring ,valve		1560701		Nos.		8
3	Seat valve		1561450		Nos.		30
4	Valve complete		P/N-1560995		Nos.		23
5	Insert/Disk, valve		1560587		Nos.		10
6	Liner 6″		05-464-600		Nos.		39
7	Gasket, Liner 6″		1540148 or 07923280		Nos.		30
8	Piston complete 6″		20-021-505		Nos.		40
9	piston rod		1291277		Nos.		3
10	Nut piston		6308241 or 005402052		Nos.		3
11	sub rod, piston		1291276		Nos.		3
12	liner spray system		1291190		Nos.		3
13	clamp/bushing liner		1291165		Nos.		1
14	Rubbers piston 6″ with sanp ring and plate		20-040-013		Nos.		10
15	Nitrozen charging hose, nipple, valve set of dampener (model Hydril K20-5000)		M-1920006-04		set		1
16	Diapharam with kit, valve for hydrill dampener model K20-5000		M-3110796-01		set		3
17	shock proof pressure gauge, (0-5000/6000 psi), NPT 1.5″				nos		2
18	Safety reset relief Valve, Titan-C (1500-5000) psi		34000-02		nos		4
19	Drive V belt for above mud pump, 4 rows in 1 set		4L8V7620		Set		8
20	Pump XBSY SB 5×6 ZJC-12 coupled with motor 37KW 3P 380V 50Hz (Motor model: YB2-225S-4W or equivalent)				nos		1
21	Gate valve 2″ , 5000 psi/35MPa, Both side male hammer union				pcs		2
22	water cooling pump NOV 1×1-1/2 C11, coupled with motor 1.49KW model: JJ182TTGS103IAPL, 50Hz, 190/380V, Frame-182TC2 (Seal type- PKD, impeller-4170-40-01)		Type-S, Part# 609102009IT40,		Set		1