| List of Mechanical Spare Parts of ZJ40DBT Rig | |||||
| Item No. | Description of Item | Model/ Part No. | Unit | Qty. | |
| LOT-1: Spare of Generator & Compressor | |||||
| A. Spare for Rig Generator Cummins Model: C1340S ( Engine Model : KTA50-G8) 1429KW | |||||
| 1 | Fuel Filter Element | P/N: FS1006 | Pcs. | 32 | |
| 2 | Oil Filter | P/N: LF3325 | Pcs. | 42 | |
| 3 | Oil Filter | P/N: LF777 | Pcs. | 44 | |
| 4 | Air Filter | P/N: Fleetguard AF25278 | Pcs. | 30 | |
| 5 | Fan Belt | P/N: 3003343 | Pcs. | 6 | |
| 6 | Air Starter Complete Assy. | Model:SS825GC03R31 SI. No-100928097 Max. Pressure: 225 Psi Model: Ingersoll Rand | Set | 2 | |
| 7 | Vain Set for Above Air Starter | Set | 4 | ||
| 8 | Pinion Drive of Above Air Starter | pcs | 4 | ||
| B. 250KW Auxiliary Generator : Make:Volvo Penta, Engine Model: TAD734GE | |||||
| 1 | Temperature Sensor | 20513350 | Pcs. | 2 | |
| 2 | Diesel Filter | 20998805/ Volvo 11110683 | Pcs. | 51 | |
| 3 | Engine Oil Filter | 20998807 | Pcs. | 36 | |
| 4 | Air Filter | Volvo 21377909 | Pcs. | 31 | |
| C. Rotary Air screw Compressors: Sullair. Model: WS3010AC | |||||
| 1 | sullube 32 fluid ( compressor oil) 18.5 litre per can | can | 5 | ||
| 2 | AOS element | 2250137 | Pcs | 4 | |
| 3 | Water Separator | 2250166734 | Pcs. | 4 | |
| 4 | Filter/return tube sullicon repair kit | 02250117-782 | Pcs. | 1 | |
| 5 | Oil filter element | 02250155-709 | Pcs. | 10 | |
| 6 | Overloading Air Filter | 02250125-372 /369 | Pcs. | 4 | |
| 7 | Oil and Gas Separator | 02250121-500 | Pcs. | 4 | |
| 8 | Clutch Elastomer | 88290019-861 | Pcs. | 2 | |
| D. Spare for Air Dryer | |||||
| 1 | Air filter element (for SYCD-6f dryer) | T006 | Pcs. | 2 | |
| 2 | Air filter element (for SYCD-6f dryer) | C006 | Pcs. | 2 | |
| 3 | Air dryer set (Sullair), max. air pressure 230psig, 400V, 3P, 50Hz | model: RC-850-400-3-50-A/ equivalent | set | 1 | |
| LOT-2: Spare for Solid control system & Others | |||||
| A. Spares for Mud Manifold | |||||
| 1 | 4″×35 MPa Kelly Hose with 4″ Hammer Union Fig-1002 at Both End, Length 18 meter. | 4″×35 Mpa×18 meter, One end is 4″ Fig-1002 Hammer Female Union, The Other End is 4″ Fig-1002 Hammer Male Union. | pcs | 1 | |
| 2 | 4″×35 MPa stand pipe Hose with 4″ Hammer Union Fig-1002 at Both End, Length-20 feet (Male female hammer union) | pcs | 2 | ||
| 3 | 4″ mud gate valve, Fig-1002 hammer male connection both ends, min. 5000 psi | Z23Y/1002 or equivalent | pcs | 8 | |
| 4 | Repair kit of above 4″ gate valve including gate, seat, bush,metal ring,o-ring etc. | set | 15-04-47-57-0007 | 8 | |
| 5 | 2″ Mud gate vale, Fig-1502 hammer male connection both ends, min. 5000 psi | pcs | 8 | ||
| 6 | Repair kit of above 2 inch gate valve including gate, seat, bush,metal ring,o-ring etc. | set | 8 | ||
| 7 | Mud hose Fig 1502, 3″, 2000 psi, 18 feet long | pcs | 2 | ||
| 8 | Mud hose Fig 1502, 3″, 2000 psi, 22 feet long | pcs | 2 | ||
| 9 | 4″×35 MPa Vibrating mud hose with 4″ Hammer Union Fig-1002, Length 4.5 meter.Male female hammer union connections | 1 | |||
| B. Connection Pipes for Tank Water Line | |||||
| 1 | Rubber Hose Pipe | DN80 PN2 L=6000mm ID 76mm WP 2MPa | Piece | 3 | |
| 2 | Rubber Hose Pipe | DN80 PN2 L=1800mm ID 76mm WP 2MPa | Piece | 3 | |
| 3 | Rubber Hose Pipe | DN80 PN2 L=1000mm ID 76mm WP 2MPa | Piece | 3 | |
| 4 | Rubber Hose Pipe | DN80 PN2 L=800mm ID 76mm WP 2MPa | Piece | 3 | |
| 5 | Rubber Hose Pipe | DN80 PN2 L=1400mm with elbow at two end ID 76mm WP 2MPa | Piece | 3 | |
| C. Valves | |||||
| 1 | Stainless Steel Ball Valve | ID 30mm | Piece | 3 | |
| 2 | Stainless Steel Ball Valve | ID 50mm | Piece | 4 | |
| 3 | Butterfly Valve DN80, PN1, Lug type, | ID 80mm, pressure 1MPa | Piece | 4 | |
| 4 | Butterfly Valve DN125, PN1, Lug type, | ID 125mm, pressure 1MPa | Piece | 4 | |
| 5 | Butterfly Valve DN 250/ 10″, PN1, Lug type, with wheel handle | ID-250mm, pressure 1MPa | Piece | 4 | |
| 6 | Butterfly Valve DN150/6″, PN1, Lug type, | ID 150mm, pressure 1MPa | Piece | 4 | |
| 7 | Butterfly Valve DN200/8″, PN1, Lug type, with wheel handle | ID 200mm, pressure 1MPa | Piece | 4 | |
| 8 | Butterfly Valve DN300/12″, PN1, wafer type, with wheel handle | ID 300mm, pressure 1MPa | Piece | 1 | |
| 9 | Mid-Pressure Valve | DN50PN6.4 | Piece | 1 | |
| 10 | Mud valve | DN50 both end flange | Piece | 3 | |
| 11 | Mid-Pressure Valve | DN80PN6.4 | Piece | 1 | |
| 12 | Relief Valve | DN50PN6.4 | Piece | 1 | |
| 13 | Butterfly valve with long stem, lug type | size 6″, PN1Mpa | Piece | 2 | |
| D. Spares for Centrifugal Pumps | |||||
| 1 | Sand Pump XBSY SB 6x8J 12 1/2, coupled with motor 55kw, 380V 50Hz 3P, YB2-250M-4W | Set | 1 | ||
| 2 | Sand Pump XBSY SB 5×6 J- 111/2, coupled with motor 30kw, 380V 50Hz 3P, YB2-200L-4W | Set | 1 | ||
| 3 | Sand Pump XBSY SB 3×4 J-9, coupled with motor 7.5kw, 380V 50Hz 3P, YB2-132M-4W | Set | 1 | ||
| 4 | Centrifugal water pump coupled with motor 15KW, 50Hz, 380/660V, YB2-160-M2-2 | water pump YG-80-200, 50 m3/h, raise distance 50m | Set | 1 | |
| 5 | Diesel pump (both end flanged DN50) coupled with motor 4kw, 380V, 50Hz, 2890rpm, motor nodel: YB2-112M-2 | Pump: ISB 6-50-160 I, (discharge 25 m3/h, raise distance-32m, suction & delivery-2″) or equivalent | set | 1 | |
| E. Spare for Shale Shaker: ZDS2560×1250 (Bohai Petro. Equip.) | |||||
| 1 | Forward Spring | Piece | 6 | ||
| 2 | Afterward Spring | Piece | 6 | ||
| 4 | Flat Screen API 60 mesh (Length 125.3cm, Width 63cm) | Piece | 40 | ||
| 5 | Flat Screen API 80-90 mesh (Length 125.3cm, Width 63cm) | Piece | 34 | ||
| F. Mud mixer Hopper: Model: HB-55 (Bohai Petro. Equip.) | |||||
| 1 | Gate valve | DN80 both end flange | pcs | 2 | |
| 2 | Butterfly valve 3″ wafer type | pcs | 1 | ||
| 3 | Butterfly valve 5″ wafer type | pcs | 1 | ||
| 4 | Butterfly valve 6″ wafer type | pcs | 1 | ||
| 5 | Butterfly valve 8″ wafer type | pcs | 1 | ||
| G. Others | |||||
| 1 | Mud transfering hose L-18 feet | 03″, DN80 WP-1.6 Mpa | Piece | 2 | |
| 2 | Mud transfering hose L-22 feet | 03″, DN80 WP-1.6 Mpa | Piece | 2 | |
| 3 | Flexible rubber expansion joint/ compensator 8″ | Set | 2 | ||
| 4 | Flexible rubber joint/ compensator 6″ | 2 | |||
| 5 | Flexible rubber expansion joint/ compensator 3″ | 2 | |||
| 6 | Flexible rubber expansion joint/ compensator 4″ | 2 | |||
| 7 | Flexible rubber expansion joint/ compensator 5″ | 2 | |||
| LOT-3 : Spare parts for D.W, R.T, Pneumatic/Hydraulic Systems & Rig Trailer | |||||
| A. Spare for Draw Works Model:- JC-40DBIII | |||||
| 1 | Gear Lube Pump Unit C251coupled with explosion proof motor 2.2 kW 3P 380V 50Hz (YB2-100L1-4W) | KCB 83.3 | set | 1 | |
| 2 | Oil Suction Filter | 810504-00-0830 | Piece | 3 | |
| 3 | DW kick back roller | set | 2 | ||
| B. Spare for Draw Works Hydraulic Disc Brake | |||||
| 1 | Brake Block | PZ40-01-05 | Piece | 18 | |
| 2 | Oil Suction Filter Element | 810506-00-0450 | Piece | 2 | |
| 3 | Scavenge Oil Suction Filter Element | 810506-00-0010 | Piece | 4 | |
| 4 | Pressure Oil Suction Filter Element | 810506-00-0200 | Piece | 4 | |
| 5 | Refuel Oil Suction Filter Element | 810504-00-1800 | Piece | 4 | |
| 6 | Plunger Piston Pump coupled with motor | PVQ 13-A2R (810110-00-0200), YB-2-1001 2-4, 3kw, 380/660V, 50Hz | set | 1 | |
| 7 | Closed tong assembly for JC32D disc brake | PZ400100B | set | 4 | |
| 8 | Open tong assembly for JC32D disc brake | PZ400200B | set | 4 | |
| C. Spare for Rotary Table (ZP-275) Transmission Gear | |||||
| 1 | Lift Gear Case Pneumatic Tyre | 713110-05-0520 | Piece | 2 | |
| 2 | Purolator LXZ-100* 180F | 810504-00-0355 | set | 2 | |
| 3 | Air Filter DF2-32 | 810502-00-0110 | Piece | 2 | |
| D. Spares for NOV HPU | |||||
| 1 | HPU filter | DFBH/HC660 TF10, BM 1.0/12 | Piece | 2 | |
| 2 | Hydraulic filter | SP08x10 | Piece | 2 | |
| E. Hydraulic Hoses | |||||
| 1 | Hydraulic Hose Dia 3/8 inch. Working Pressure 4000psi, Swivel Female Connection in Both Ends, Length-40 feet. | Pcs. | 2 | ||
| 2 | Hydraulic Hose Dia 3/8 inch. Working Pressure 4000psi, Swivel Female Connection in Both Ends, Length-30 feet. | Pcs. | 2 | ||
| 3 | Hydraulic Hose Dia ( 3/8) inch. Working Pressure 4000psi, Swivel Female Connection in Both Ends, Length-20 feet. | Pcs. | 2 | ||
| 4 | Hydraulic Hose (Dia 1-1/4) inch. Working Pressure 5000psi, Swivel Female Connection in Both Ends, Length-07 feet. | Pcs. | 2 | ||
| 5 | Hydraulic Hose (Dia-1) inch. Working Pressure 5000psi, Swivel Female Connection in Both Ends, Length-11 feet. | Pcs. | 2 | ||
| 6 | Hydraulic Hose (Dia-1) inch. Working Pressure 5000psi, Swivel Female Connection in Both Ends, Length-7 feet. | Pcs. | 2 | ||
| 7 | Hydraulic Hose Dia 1 inch. Working Pressure 4000psi, Swivel Female Connection in Both Ends, Length- 20 feet. | Pcs. | 2 | ||
| F. Spares for Pneumatic System | |||||
| 1 | Air hose -2 inch, 4 feet long with both end npt male connection | Min 1.5 Mpa | Piece | 2 | |
| 2 | Air hose -2 inch, 40 feet long with both end npt male connection | Min 1.5 Mpa | Piece | 2 | |
| 3 | Air hose -2 inch, 50 feet long with both end npt male connection | Min 1.5 Mpa | Piece | 2 | |
| 4 | Air lubricator with regulator | FRC-1/2-D-MIDI-A-NPT (Festo) | Piece | 2 | |
| 5 | Air winch, 5 Ton capacity, complete set with rope dia 16mm, 120meter long | set | 1 | ||
| G. Spares for ZJ40DBT Rig Truck/trailer | |||||
| 1 | Brake control junction | T-249315-B | Piece | 2 | |
| 2 | Air brake booster | Type-30 | piece | 4 | |
| 3 | Air suspension spring bag | Goodyear 566-28-3-547 | piece | 3 | |
| 4 | Tyre with tube 12.00-20 16/18PR, Maxxis/MRF | Piece | 8 | ||
| LOT- 4: Spares for NOV 8-P-80 Mud Pump, Sl#12118-H | |||||
| 1 | Insert, valve guide | 1292141 | Nos. | 6 | |
| 2 | Spring ,valve | 1560701 | Nos. | 8 | |
| 3 | Seat valve | 1561450 | Nos. | 30 | |
| 4 | Valve complete | P/N-1560995 | Nos. | 23 | |
| 5 | Insert/Disk, valve | 1560587 | Nos. | 10 | |
| 6 | Liner 6″ | 05-464-600 | Nos. | 39 | |
| 7 | Gasket, Liner 6″ | 1540148 or 07923280 | Nos. | 30 | |
| 8 | Piston complete 6″ | 20-021-505 | Nos. | 40 | |
| 9 | piston rod | 1291277 | Nos. | 3 | |
| 10 | Nut piston | 6308241 or 005402052 | Nos. | 3 | |
| 11 | sub rod, piston | 1291276 | Nos. | 3 | |
| 12 | liner spray system | 1291190 | Nos. | 3 | |
| 13 | clamp/bushing liner | 1291165 | Nos. | 1 | |
| 14 | Rubbers piston 6″ with sanp ring and plate | 20-040-013 | Nos. | 10 | |
| 15 | Nitrozen charging hose, nipple, valve set of dampener (model Hydril K20-5000) | M-1920006-04 | set | 1 | |
| 16 | Diapharam with kit, valve for hydrill dampener model K20-5000 | M-3110796-01 | set | 3 | |
| 17 | shock proof pressure gauge, (0-5000/6000 psi), NPT 1.5″ | nos | 2 | ||
| 18 | Safety reset relief Valve, Titan-C (1500-5000) psi | 34000-02 | nos | 4 | |
| 19 | Drive V belt for above mud pump, 4 rows in 1 set | 4L8V7620 | Set | 8 | |
| 20 | Pump XBSY SB 5×6 ZJC-12 coupled with motor 37KW 3P 380V 50Hz (Motor model: YB2-225S-4W or equivalent) | nos | 1 | ||
| 21 | Gate valve 2″ , 5000 psi/35MPa, Both side male hammer union | pcs | 2 | ||
| 22 | water cooling pump NOV 1×1-1/2 C11, coupled with motor 1.49KW model: JJ182TTGS103IAPL, 50Hz, 190/380V, Frame-182TC2 (Seal type- PKD, impeller-4170-40-01) | Type-S, Part# 609102009IT40, | Set | 1 | |