ZJ40DBT Rig Spare parts


List of Mechanical Spare Parts of  ZJ40DBT Rig
Item No.Description of ItemModel/ Part No.Unit Qty.
LOT-1:   Spare of Generator & Compressor
 A.        Spare for Rig Generator Cummins Model: C1340S ( Engine Model : KTA50-G8)  1429KW
1Fuel Filter ElementP/N: FS1006 Pcs. 32
2Oil FilterP/N: LF3325 Pcs. 42
3Oil FilterP/N: LF777 Pcs. 44
4Air FilterP/N: Fleetguard AF25278 Pcs. 30
5Fan BeltP/N: 3003343 Pcs. 6
6Air Starter Complete Assy.Model:SS825GC03R31
SI. No-100928097
Max. Pressure: 225 Psi
Model: Ingersoll Rand
Set 2
7Vain Set for Above Air Starter Set 4
8Pinion Drive  of  Above Air Starter pcs 4
B.        250KW Auxiliary Generator : Make:Volvo Penta,  Engine Model: TAD734GE
1Temperature Sensor20513350 Pcs. 2
2Diesel Filter20998805/ Volvo 11110683 Pcs. 51
3Engine Oil Filter20998807 Pcs. 36
4Air FilterVolvo 21377909 Pcs. 31
C.        Rotary Air screw Compressors: Sullair. Model: WS3010AC
1sullube 32 fluid ( compressor oil) 18.5 litre per can can 5
2AOS element2250137Pcs 4
3Water Separator2250166734 Pcs. 4
4Filter/return tube sullicon repair kit02250117-782 Pcs. 1
5Oil filter element02250155-709 Pcs. 10
6Overloading Air Filter02250125-372 /369 Pcs. 4
7Oil and Gas Separator02250121-500 Pcs. 4
8Clutch Elastomer88290019-861 Pcs. 2
D.         Spare for Air Dryer
1Air filter element (for SYCD-6f dryer)T006 Pcs. 2
2Air filter element (for SYCD-6f dryer)C006 Pcs. 2
3Air dryer set (Sullair), max. air pressure 230psig, 400V, 3P, 50Hzmodel: RC-850-400-3-50-A/ equivalentset 1
LOT-2:  Spare for Solid control system & Others
A.        Spares for Mud Manifold
14″×35 MPa Kelly Hose with 4″ Hammer Union Fig-1002 at Both End, Length 18 meter.4″×35 Mpa×18 meter, One end is 4″ Fig-1002 Hammer Female Union, The Other End is 4″ Fig-1002 Hammer Male Union.pcs 1
24″×35 MPa stand pipe Hose with 4″ Hammer Union Fig-1002 at Both End, Length-20 feet (Male female hammer union) pcs 2
34″ mud gate valve,  Fig-1002 hammer male connection both ends,  min. 5000 psi   Z23Y/1002 or equivalentpcs 8
4Repair kit of above 4″ gate valve including gate, seat, bush,metal ring,o-ring etc. set15-04-47-57-00078
52″ Mud gate vale, Fig-1502 hammer male connection both ends,  min. 5000 psi pcs 8
6Repair kit of above 2 inch gate valve including gate, seat, bush,metal ring,o-ring etc. set 8
7Mud hose Fig 1502, 3″, 2000 psi, 18 feet long pcs 2
8Mud hose Fig 1502, 3″, 2000 psi, 22 feet long pcs 2
94″×35 MPa Vibrating mud hose with 4″ Hammer Union Fig-1002, Length 4.5 meter.Male female hammer union connections   1
B.         Connection Pipes for Tank Water Line
1Rubber Hose PipeDN80 PN2 L=6000mm
ID 76mm WP 2MPa
Piece 3
2Rubber Hose PipeDN80 PN2 L=1800mm
ID 76mm WP 2MPa
Piece 3
3Rubber Hose PipeDN80 PN2 L=1000mm
ID 76mm WP 2MPa
Piece 3
4Rubber Hose PipeDN80 PN2 L=800mm
ID 76mm WP 2MPa
Piece 3
5Rubber Hose PipeDN80 PN2 L=1400mm
with elbow at two end
ID 76mm WP 2MPa
Piece 3
C.        Valves
1Stainless Steel Ball ValveID 30mmPiece 3
2Stainless Steel Ball ValveID 50mmPiece 4
3Butterfly Valve DN80, PN1, Lug type,ID 80mm, pressure 1MPaPiece 4
4Butterfly Valve DN125, PN1,
Lug type,
ID 125mm, pressure 1MPaPiece 4
5Butterfly Valve DN 250/ 10″, PN1, Lug type, with wheel handleID-250mm, pressure 1MPaPiece 4
6Butterfly Valve DN150/6″, PN1,
Lug type,
ID 150mm, pressure 1MPaPiece 4
7Butterfly Valve DN200/8″, PN1,
Lug type, with wheel handle
ID 200mm, pressure 1MPaPiece 4
8Butterfly Valve DN300/12″, PN1,
wafer type, with wheel handle
ID 300mm, pressure 1MPaPiece 1
9Mid-Pressure ValveDN50PN6.4Piece 1
10Mud valveDN50 both end flangePiece 3
11Mid-Pressure ValveDN80PN6.4Piece 1
12Relief ValveDN50PN6.4Piece 1
13Butterfly valve with long stem, lug typesize 6″, PN1MpaPiece 2
D.         Spares for Centrifugal Pumps
1Sand Pump XBSY SB 6x8J 12 1/2,   coupled with motor 55kw, 380V 50Hz 3P, YB2-250M-4W Set 1
2Sand Pump XBSY SB 5×6 J-     111/2, coupled with motor 30kw, 380V 50Hz 3P, YB2-200L-4W Set 1
3Sand Pump XBSY SB 3×4 J-9, coupled with motor 7.5kw, 380V 50Hz 3P, YB2-132M-4W Set 1
4Centrifugal water pump coupled with motor 15KW, 50Hz, 380/660V,  YB2-160-M2-2water pump YG-80-200, 50 m3/h, raise distance 50mSet 1
5Diesel pump (both end flanged DN50) coupled with motor 4kw, 380V, 50Hz, 2890rpm, motor nodel: YB2-112M-2Pump: ISB 6-50-160 I, (discharge 25 m3/h, raise distance-32m, suction & delivery-2″) or equivalentset 1
E.         Spare for Shale Shaker:  ZDS2560×1250  (Bohai Petro. Equip.)
1Forward Spring Piece 6
2Afterward Spring Piece 6
4Flat Screen API 60 mesh (Length 125.3cm, Width 63cm) Piece 40
5Flat Screen API 80-90 mesh (Length 125.3cm, Width 63cm) Piece 34
F.         Mud mixer Hopper:   Model: HB-55   (Bohai Petro. Equip.)
1Gate valveDN80 both end flangepcs 2
2Butterfly valve 3″ wafer type pcs 1
3Butterfly valve 5″ wafer type pcs 1
4Butterfly valve 6″ wafer type pcs 1
5Butterfly valve 8″ wafer type pcs 1
G.        Others
1Mud transfering hose L-18 feet03″, DN80 WP-1.6 MpaPiece 2
2Mud transfering hose L-22 feet03″, DN80 WP-1.6 MpaPiece 2
3Flexible rubber expansion joint/ compensator 8″ Set 2
4Flexible rubber joint/ compensator 6″   2
5Flexible rubber expansion joint/ compensator 3″   2
6Flexible rubber expansion joint/ compensator 4″   2
7Flexible rubber expansion joint/ compensator 5″   2
LOT-3 : Spare parts for D.W, R.T, Pneumatic/Hydraulic Systems & Rig Trailer
A.        Spare for Draw Works  Model:-  JC-40DBIII
1Gear Lube Pump Unit C251coupled with explosion
proof motor 2.2 kW 3P 380V 50Hz (YB2-100L1-4W)
KCB 83.3set 1
2Oil Suction Filter810504-00-0830Piece 3
3DW kick back roller set 2
B.        Spare for Draw Works Hydraulic Disc Brake 
1Brake BlockPZ40-01-05Piece 18
2Oil Suction Filter Element810506-00-0450Piece 2
3Scavenge Oil Suction Filter
810506-00-0010Piece 4
4Pressure Oil Suction Filter
810506-00-0200Piece 4
5Refuel Oil Suction Filter
810504-00-1800Piece 4
6Plunger Piston Pump coupled with motorPVQ 13-A2R (810110-00-0200), YB-2-1001 2-4, 3kw, 380/660V, 50Hzset 1
7Closed tong assembly for JC32D disc brakePZ400100Bset 4
8Open tong assembly for JC32D disc brakePZ400200Bset 4
C.        Spare for Rotary Table (ZP-275) Transmission Gear
1Lift Gear Case Pneumatic Tyre713110-05-0520Piece 2
2Purolator LXZ-100* 180F810504-00-0355set 2
3Air Filter DF2-32810502-00-0110Piece 2
D.        Spares for NOV HPU
1HPU filterDFBH/HC660 TF10, BM 1.0/12Piece 2
2Hydraulic filterSP08x10Piece 2
E.          Hydraulic Hoses
1Hydraulic Hose Dia 3/8 inch. Working Pressure 4000psi, Swivel Female Connection in Both Ends, Length-40 feet.  Pcs. 2
2Hydraulic Hose Dia 3/8 inch. Working Pressure 4000psi, Swivel Female Connection in Both Ends, Length-30  feet.  Pcs. 2
3Hydraulic Hose Dia ( 3/8) inch. Working Pressure 4000psi, Swivel Female Connection in Both Ends, Length-20  feet.  Pcs. 2
4Hydraulic Hose (Dia 1-1/4) inch. Working Pressure 5000psi, Swivel Female Connection in Both Ends, Length-07 feet.  Pcs. 2
5Hydraulic Hose (Dia-1) inch. Working Pressure 5000psi, Swivel Female Connection in Both Ends, Length-11 feet.  Pcs. 2
6Hydraulic Hose (Dia-1) inch. Working Pressure 5000psi, Swivel Female Connection in Both Ends, Length-7 feet.  Pcs. 2
7Hydraulic Hose Dia 1 inch. Working Pressure 4000psi, Swivel Female Connection in Both Ends, Length- 20 feet.  Pcs. 2
F.        Spares for Pneumatic System
1Air hose -2 inch, 4 feet long with both end npt male connectionMin 1.5 MpaPiece 2
2Air hose -2 inch, 40 feet long with both end npt male connectionMin 1.5 MpaPiece 2
3Air hose -2 inch, 50 feet long with both end npt male connectionMin 1.5 MpaPiece 2
4Air lubricator with regulatorFRC-1/2-D-MIDI-A-NPT (Festo)Piece 2
5Air winch, 5 Ton capacity, complete set with rope dia 16mm, 120meter long set 1
G.        Spares for ZJ40DBT Rig Truck/trailer
1Brake control junctionT-249315-BPiece 2
2Air brake boosterType-30piece 4
3Air suspension spring bagGoodyear 566-28-3-547piece 3
4Tyre with tube 12.00-20 16/18PR, Maxxis/MRF Piece 8
LOT- 4:   Spares for NOV 8-P-80 Mud Pump,  Sl#12118-H
1Insert, valve guide1292141Nos. 6
2Spring ,valve1560701Nos. 8
3Seat valve1561450Nos. 30
4Valve complete P/N-1560995Nos. 23
5Insert/Disk, valve1560587Nos. 10
6Liner 6″05-464-600Nos. 39
7Gasket, Liner 6″1540148 or 07923280Nos. 30
8Piston  complete 6″20-021-505Nos. 40
9piston rod1291277Nos. 3
10Nut piston6308241 or 005402052Nos. 3
11sub rod, piston1291276Nos. 3
12liner spray system1291190Nos. 3
13clamp/bushing liner1291165Nos. 1
14Rubbers piston 6″ with sanp ring
and plate
20-040-013Nos. 10
15Nitrozen charging hose, nipple, valve set of dampener (model Hydril K20-5000)M-1920006-04set 1
16Diapharam with kit, valve for hydrill dampener model K20-5000M-3110796-01set 3
17shock proof pressure gauge, (0-5000/6000 psi), NPT 1.5″ nos 2
18Safety reset relief Valve, Titan-C (1500-5000) psi34000-02nos 4
19Drive V belt for above mud pump, 4 rows in 1 set4L8V7620Set 8
20Pump XBSY SB 5×6 ZJC-12 coupled with motor 37KW 3P 380V 50Hz (Motor model: YB2-225S-4W or equivalent) nos 1
21Gate valve 2″ , 5000 psi/35MPa, Both side male hammer union pcs 2
22water cooling pump NOV 1×1-1/2 C11,  coupled with motor 1.49KW model: JJ182TTGS103IAPL, 50Hz, 190/380V, Frame-182TC2 (Seal type- PKD, impeller-4170-40-01)Type-S, Part# 609102009IT40,Set 1


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